Crown Cork & Seal - Mankato, MN
“We highly recommend Bastian Robotics to others because of their ability to listen and find solutions specific to the needs of customers like us…” - Randy Beyer, Plant Engineer, Crown Cork & Seal
Key Technologies
- FANUC R-2000iB 165kg Robot with Aux Axis Package
- Bastian Robotics servo-driven robotic End of Arm Tool (EoAT) with integrated Schunk linear ball screw and FANUC servo motor
- Bastian Robotics 3-strand drag chain pallet conveyors and pallet bin
- Hytrol infeed conveyor
- MicroLogix PLC integrated into the FANUC robot control panel with PanelView 600 HMI
Business Challenges
- Handle variable length, bright scrap aluminum bales, ranging from +1” to -4” and a baseline length of 12”
- Variable bale length meant producing a unique pallet pattern for every load
- Reduce operational costs and improve ergonomic conditions
- System located in existing baler scrap room with dimensional constraints
Results
- Met system throughput while maintaining 50% overspeed for future expansion
- Removed operator handling of aluminum bales during normal production
- Provided additional functionality of a robotic cell bypass for scheduled preventative maintenance and downtime
- ROI based on reduced manpower and work-related injuries
- Received a follow-up order for the Cheraw, SC facility and letter of recommendation
Robot and EOAT
Bright Scrap Aluminum Bales
Palletized Aluminum Bales
Overall System View Illustration
Palletizing Robot View IllustrationContact Us
1-800-772-0464
