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Covance Material Handling Case Study

Key Technology

  • Batch Pick To Light (PTL) Work Cells
  • RF picking and put-away
  • Dynamic pack stations
  • Automated manifest Exacta™ Warehouse Management System (WMS)
  • Graphic Interface (HMI)
  • High speed bowl feeders for the top five (5) velocity SKU’s
  • Twelve (12) popular pick light directed picking workstations with IR task completion sensors.
  • Two (2) deep catalogue horizontal carousel workstations with integrated Pick to Light (PTL) shelving locations

Business Challenge

  • Previous manual synchronous system makes assembling kits with accurate vials and medical diagnostic devices difficult and time consuming.
  • Disconnected material and information flows slow down shipments to customers.

Results

  • 2 Times increase line items per person hour
  • 100% quality control
  • Improved productivity through automation
  • Solution produced a robust process and audit record
  • Ability to grow with new business

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