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Epson Material Handling Case Study

Key Technology

  • 4 Single Level Pick Modules (2 full case, 2 broken case)
  • 8600 ft. of conveyor
  • 7 Horizontal Carousels
  • 5 Double Power Pivot Diverts (Sorter)
  • 3 Prosort 50/50 Pushers
  • Prosort 60 sorter (30 cases / minute)
  • BMH Warehouse Control System (WCS)
  • Blue Arc Engineering conveyor support structures and crossovers

Business Challenges

  • The product supply business was growing rapidly
  • Epson needed to expand the distribution side of the business and increase throughput
  • The offsite repairs warehouse to needed to be consolidated into the Plainfield, IN Distribution Center

Results

  • Maintained a 99.98% same day ship
  • Reduction of 7% labor costs
  • Increased throughput by 28%
  • Consolidated off site repairs into one facility

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