S. Abraham & Sons Material Handling Case Study

Key Technology

• Over 6,000 installed ASAP "Acculight" Pick-to-Light devices.
• Automated In-Line Cigarette Case Sorter
• Two 3-level pick modules
• 1.5 miles of conveyor throughout facility
• High Speed Shoe Sorter at 400 feet per minute
• Warehouse Control System (WCS) Software
• ASAP software interfacing solution with Manhattan WM Module

Business Challenges

• Process/deliver error-free orders within 24 hours of receipt
• Reduce transportation costs, be closer to customer
• Synchronization of cooler, freezer, and ambient order line items

Results

• Synchronized 20 minute order waves
• High throughput, robust material handling system
• Improved order accuracy for retail store deliveries
• System increased service levels due to more efficient handling logistics

Multi-Media

Videos

SAS Animation

SAS Cigarette Line

SAS Split Case Pick Module

SAS Slapper Line

SAS Full Case Pick

SAS Sawtooth Merge

Photos

System Rendering

Cigarette Pick

Cigarette Sortation

Slapper Line

Split Case Pick Module

Full Case Pick Module

Label Verification

Sawtooth Merge

Shipping Sortation