Case Study: Roche Diagnostics

About Roche Diagnostics

Roche Diagnostics Corporation partnered with ASAP Automation to redesign their Indianapolis distribution center. Roche Diagnostics is a world-leading manufacturer of medical diagnostic equipment and products, with 130,000 square feet in their distribution facility. With the fusion of advanced material handling technology and a "real-time" warehouse management information system, Exacta™ , Roche Diagnostics is realizing a tremendous return on investment (ROI).

Customized graphical user interface (GUI) screens, on-line maintenance and troubleshooting which incorporates interactive multimedia, and trouble shooting which incorporates interactive multimedia, and remote access video cameras provide live feedback on the system's activities.

Roche Diagnostics

The Results

  • Order fulfillment rate increased from 60% to 95%
  • Reduction in labor required
    Reduced cost per unit handled
  • Reduced order cycle time
  • Ease of use for operators
  • Increased order throughput capacity for growth
Key Technologies
  • Exacta™ , Warehouse Management and Control Systems (WMCS) emphasizing the automated pick, pack, and manifest operations.
  • PC based Visual Logic Controls (VLC) on Windows NT (Steeplechase)
    Certified interface with SAP Enterprise level software
  • Unattended dynamic manifesting (TanData)
    Hardware: electronic zoned conveyors (EZ Logic-Hytrol), "RF" - radio frequency data collection network (Intermec technologies Corporation), light directed picking (ASAP), and Horizontal Carousels (White Storage)
Picking Technology
  • Two level horizontal carousel pick modules with integrated cooler
  • Two level carton flow “Light Directed Picking” cooler pick module
  • Full case “RF” picking module from pallet rack

Graphic Interface (HMI)