Opex Perfect Pick Case Study

Business Objectives

  • Provide faster shipping times for East Coast and international customers
  • Build a scalable system for future growth
  • Faster processing of orders from induction to shipping with less operators

iHerb.com opens new facility in Hebron, KY to support CA facility

Bastian helped iHerb.com create an entire new system for their Hebron, KY location to support order fulfillment for their California location. iHerb is the first major installation of OPEX Perfect Pick AS/RS, an energy-efficient goods to person picking and stocking solution, and a ZiPline conveyor system, Bastian Solution's new quiet-line conveyor.


Key Technologies


Perfect Pick Station


See the results

Orders are processed through the system in as little as 15 minutes

System is the first major installation of both ZiPline conveyor and the OPEX Perfect Pick system and will serve as a template for future iHerb facilities

The Perfect Pick system is easily scalable by simply adding additional aisles, so iHerb can expand as its client base grows

iHerb's operators can pick up to 800 items per hour per aisle

The system is capable of processing more than 20,000 orders every day


Spur Conveyor


iHerb Case Study Resources

Featured videos of iHerb facilities New


Solution photos



Download case study from Rockwell Automation

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