Pick to Light System

Get Faster, More Accurate Order Fulfillment by Adding Pick to Light

Trying to increase order fulfillment productivity, improve picking accuracy and keep your labor costs down? Pick to light, also called pick-to-light or PTL, is a light-directed warehouse picking technology that provides an accurate and efficient method of paperless picking, putting and sorting of products.

A versatile option for numerous order processing and fulfillment applications, pick to light systems are especially effective in zones with high pick volumes and dense pick faces, where operators using paper, RF, or voice picking methods may spend more time manually looking for the correct picking location than actually walking to it.


How Pick to Light Works

Bastian Solution’s pick to light systems increase the speed, efficiency, and productivity of picking processes and give your order processing operations the boost it needs. The Exacta pick to light software can be used on a stand-alone basis as an order fulfillment software solution or be integrated directly into your existing WMS or other existing host systems through Bastian Solutions' Exacta WES or WCS software solutions.

Pick to light is an easy process to learn—training a picking operator can take between 30 and 45 minutes—which means you can quickly see the benefits of your system soon after implementation.


Benefits of Pick to Light

Pick to light and put to light systems can be used in a variety of applications and with different technologies, from inventory replenishment in pick modules, to order fulfillment with goods to person systems, and more. No matter the specific application, adding pick to light will help:

  • Increase productivity and efficiency
  • Improve order accuracy
  • Reduce labor costs
  • Reduce paper usage and clutter
  • Reduce operator training time

Pick to Light Applications

  • High velocity carton flow each picking
  • Carousel light towers
  • Sort bars for batch picking from carousels
  • Full case picking from pallet flow
  • Component picking for kit assembly

Ready to find your solution?​