Global Material Handling System Integrators

Cross Docking


Remove unneeded product handling and increase throughput with cross docking 

Cross docking is a process which moves incoming products directly from receiving to shipping, eliminating additional product touches to put-away and later pick the product for orders. This means that the incoming products are either being shipped out in full case quantities or have been packaged with the exact right combination of items that can immediately ship out to fill an order.  

How Cross Docking works

Incoming cases may be placed onto conveyor, pass an inline print and apply machine to receive a carrier shipping label and then get routed to a specific shipping lane destination. In other instances an operator may use an RF device to scan the incoming product, print out a label and use a fork truck to move the product to the correct shipping dock.

Use of cross docking is common in the retail industry where companies can work with suppliers to package items in combinations that can go direct to stores. An example would be apparel where a retailer may request that a supplier place an assortment of sizes (S, M, L, XL) of a color of shirt into a box. By having the assortment of sizes of a single color shirt within a box, the retailer can allocate the number of boxes needed for each store to push new merchandise out quickly making sure all stores receive a selection of sizes.

Benefits of Cross Docking

  • Streamlines the supply chain from point of origin to point of sale
  • Reduces handling costs, operating costs, and the storage of inventory
  • Products get to the distributor and consequently to the customer faster
  • Reduces, or eliminates warehousing costs
Warehouse processes are never a “one-size-fits-all” solution. Our experts will analyze product receipt, identification and distribution requirements for your warehouse in order to determine the best solution for your needs. Process simulations can be used to help visually identify what solution offers the best ROI. For warehouse cross docking solutions, partner with the experts at Bastian Solutions.


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WMS/Warehouse Management System









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Dock Equipment


Industrial Carts


Pallet Racking




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