Industrial Controls Solutions

Leading controls capabilities specialists in many industries

The Bastian Solutions team provides complete controls solutions for machine automation and material handling systems. Our team will get your control system operational quickly, allowing the benefit of improved operations ahead of your competition. Clients come to us with the confidence of knowing they will receive leading quality and execution that go beyond the confines of traditional engineering solutions. From new to existing equipment and from small conveying systems to fully automated industrial machines; let the expertise and experience of our engineers give you full control of your system. Our solutions include motion control, assembly, process control, material handling, furnace control, data collection, and reporting.


Bastian Solutions is a leading control capabilities specialist in a variety of industries. Bastian Solutions utilizes leading technologies and partnerships with Rockwell Automation and Kirby Risk to control Material Handling Conveyor Systems, Distribution Centers, Aerospace technologies, Food & Beverage industry palletizing, picking and automation, & Manufacturing Automation.

Bastian's Control Capabilities Include:

  • Conveyor Systems (E24 Conveyor, Pallet Conveyor, EZLogic technologies, AC Drives, Variable Frequency Drives
  • Food and Beverage (Wash-down grade equipment (NEMA 4X), Food Service
  • Specialty Goods Handling (Chemicals, Pharmaceuticals)
  • General Retail and Wholesale
  • Security (Building Security)
  • Robot Automation (Truck unloading & loading, Order picking robot AGV (OPRA), custom end-of-arm tooling, recipe control
  • Sortation Technologies (Shoe, Tilt tray sorter, angled roller top, narrow belt sorter, sawtooth merges, diverts, transfers, vertical spirals)
  • Manufacturing Process Automation (raw material and resource processing, assembly lines)
  • Advanced Communication Systems (Audio and Video- DVR Capabilities, electronic security, integrated data networks, Mobile and Transportable solutions)
  • 3rd part software interfacing

Green Initiatives

  • E24 Motors
  • Power (energy) monitoring tools through HMI viewing
  • Auto-sorter adjustments
  • Sleep mode controls logic
  • Capturing regenerative energy
  • Direct/variable speed drives


  • Work with team and customer to create Functional Specification Document (FSD) defining the scope of the project, time frame, pricing, etc.
  • Design a system (including field device and panel drawings)
  • Build panels in our in-house Panel Shop
  • Write the Programmable Logic Controller (PLC) program or PC-Based Control program (VLC)
  • Commission the system
  • Oversee installation on site and test system
  • Integrate controls into current system and monitor using Human-Machine Interface (HMI)
  • Post "Go-live" support with Platinum support contracted in the first year, and support contracts offered after the warranty period expires


  • Critical spare parts available on site
  • Trained maintenance support
  • Remote access
  • Platinum support included in first year contract 
  • 24/7 support on our 1-800 Support Line
  • Dial-in (Modem/VPN) support
  • Quick dispatch
  • Other support contracts available after warranty period expires

Interested in our industrial controls solutions or want to know more?