Robotic Case Palletizer

Goods to Person Robotics

Experts in case palletizing

Bastian Solutions has an outstanding history of integrating robotic case palletizers throughout the world. With the ability to provide highly customized solutions, implement cutting-edge technologies, and take a consultative approach to working with you, Bastian Solutions is your partner for palletizing solutions.

Interested in implementing a robotic case palletizer in your facility, or simply want to know more about it?

Contact an engineer


How a Robotic Case Palletizer works:

Typically, cases are fed into a robotic cell by a conveyor system. A palletizing robot picks one or multiple cases and quickly and accurately places them on a pallet. The pattern is constructed layer by layer until the complete pallet is ready for further processing.

Pallet patterns are programmed into the robot and can easily be changed or added. The robot can also handle pallets, slip sheets and tier sheets utilizing a custom-designed end of arm tool for completely automatic pallet building.

Robotic Case Palletizing System

Robotic Case Palletizer


Benefits of a Robotic Case Palletizer:

  • Increased production
  • Increased system reliability
  • High uptime (up to 99%)
  • High capacity
  • Reduced operating costs
  • Automatic product changeover 
  • Reduced labor requirements
  • Low maintenance
  • Small footprint
  • Flexibility - can easily add new products or change pallet patterns
  • Reduced ergonomic issues
Dual Robotic Case Palletizer

Dual Robotic Case Palletizers


Applications for a Robotic Case Palletizer:

Robots can be used to palletize a multitude of different cases, consisting of different shapes, sizes, weights, and materials.

  • Corrugated box palletizing
  • Plastic carton palletizing
  • Metal or aluminum carton palletizing
Full Row Case Palletizing Robot

Full Layer Robotic Case Palletizer


Industries for Robotic Case Palletizers:

  • Food & Beverage
  • Life Sciences
  • Packaged Goods
  • Electronics
  • Specialty

Configurations for a Robotic Case Palletizer:

  • 1 in / 1 out
  • 2 in / 2 out
  • 3 in / 3 out
  • 4 in / 4 out
  • Custom Configurations
  • Full Layer
  • Depalletizing
  • Intermediate functions
Robotic Case Palletizer

Robotic Case Palletizer


Features of robotic case palletizers:

  • Most ancillary equipment is designed and manufactured by Bastian (pallet dispensers and stackers, infeed conveyor, pallet conveyor, End of Arm Tooling, etc.)
  • Vision system capabilities
  • Capable of running in refrigerated environment 
  • Factory Acceptance Test before shipping
  • Human Machine Interface
  • 3-D simulations for functionality and throughput verifications
Robotic Case Palletizing System

Palletizing System Ancillary Equipment


Robotic Case Palletizer Resources:


Case Palletizer Cut Sheet

See Case Palletizer Cut Sheet
Robotics brochure

Robotics Capabilities Brochure

See Robotics Brochure

Robotic Case Palletizer photos