Inspection

Inspection

Reduce costly inspection errors with the right automated solution

Inspection of product manufacturing should be as automated as possible to decrease the risk of errors and increase throughput. Bastian Solutions applies the newest technology and automated systems to help businesses eliminate the need for the human eye to detect errors in their product lines. Adopting inspection stations will help improve throughput, quality and accuracy in products through the measuring of tolerances, positioning, barcode reading and quality control. 

Our experts have partnered with several different companies to create custom inspection automation systems to prevent machines from making thousands of bad parts, eliminating the need for human detection and increasing the speed and quality of tracking a product. We understand the complexity of inspection processes and will work closely with your team to develop a dependable solution. Partner with the experts at Bastian Solutions to solve your automation inspection needs. 

Examples of our custom solutions

Quality Control Checking Station for Battery Testing

Applications

  • Quality Control Checking Station
  • Automated sortation of approved and unapproved tested batteries
  • Bar code quality
  • Accurate product placement

Benefits

  • Machine testing to eliminate worker handling of batteries
  • Avoids contamination both to worker and to product
  • Assures quality maintenance
  • Ability to track quality metrics
  • Low power consumption

Specifications

  • Overhead Pick & Place that sorts checked batteries into “good” & “bad” totes
  • “T-Shape” enclosure for sortation of approved and unapproved batteries
  • Light curtains to sense an operator in the load and unload openings
  • Interlocks to access panels
  • 24VDC electric actuators and pneumatic cylinders and grippers to handle the cells

Pressure Checker

Applications

  • Checks box pressure to determine if a bag was placed inside
  • If bag is vacuum sealed, the tamp head injects a burst of air into box seating bag
  • Sorts rejects into a side discharge lane

Benefits

  • Machine testing to eliminate worker handling bags
  • Automated pressure checker for better regulation of product
  • Assures quality maintenance
  • Sortation of reject boxes into discharge lane

Specifications

  • Mounts directly to floor around existing conveyor
  • Vertically actuating overhead cylinder
  • Air pressure transducer
  • 24 VDC valves and sensors

Automated Inline Scanner

Applications

  • Quality control scanning station
  • Bar code quality
  • Accurate product placement

Specifications

  • Overhead structure with electric actuator and overhead scanners
  • Cable track to manage scanner wire

Benefits

  • Machine testing to eliminate worker handling of SD cards
  • Assures quality maintenance
  • More accurate tracking due to inline scanner relaying data rather than human error
  • Faster tracking of SD cards