Global Material Handling System Integrators
 
 

Scallog

 

Dynamic storage that brings inventory to you

Increase storage capacity and picking efficiency within your operations with Scallog’s robotic goods-to-person order fulfillment system. This dynamic storage and picking solution helps ecommerce, retail, and distribution operations organize and streamline order fulfillment for small products.

Scallog’s Boby robots pick up and carry mobile shelving from the secure storage area to a series of workstations, eliminating travel time and making pickers 3 times more productive compared to standard manual picking. With simple integration and ROI reached in less than two years, this automated storage and picking solution is a smart investment.


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How Scallog works

Scallog’s automated goods-to-person storage system combines mobile robots, dynamic shelving, order picking stations and software to automate the picking, replenishment, reverse logistics and inventory management processes. 

The mobile shelving is organized in a secure storage area and when needed, is picked up and transported to a workstation by Scallog’s Boby robot. At the workstation, a computer tells the operator which orders are being picked, while the spot-to-pick system illuminates the picking location the shelf. The operator picks the item and places it in the bin designated by the put-to-light system on the order buffer rack.

The Scallog system consists of software, Boby mobile robots, shelves, and the picking workstation. The robots navigate using optical sensors that follow guidance strips adhered to the floor. Changing the robots’ paths is as easy as removing the strips and re-adhering them to the new location. Scallog shelves are configurable and can store items on both sides. Workstations are configurable to fit your needs, and include a computer, the spot-to-light system, and the order buffer rack with put-to-light. The included software supplements existing WMS/ERP systems and coordinates the entire process, including fleet management, flow management, and provides a remote monitoring interface to track the entire process.

 
Scallog robotic mobile shelving

Specifications

  • Robot lift capacity/max shelf weight: 600kg
  • Boby robot max speed: 1.5 m/s empty, 1.2 m/s loaded
  • Robot max charge life: 14 hours
  • Charge time: 2.5 hours
  • Up to 600 picks per hour, per picker
  • Navigation: guidance strips located on the floor and optical sensors. Relocating strips involves removing and re-gluing.
  • Robot dimensions: 1000 mm (L) x 650 mm (W) x 450 mm (H)
  • Shelf dimensions: 1000 – 1200 mm long, 2300 – 2500 mm height, 800 – 1000 mm deep
 
Scallog System Boby Robots

Benefits

  • Fast ROI: in less than 2 years
  • Secure picking
  • Operators are 3 times more productive (compared to standard manual picking)
  • Spot-to-light and put-to-light systems limit errors, and as a result, product returns
  • Modular, scalable, flexible
  • No alterations to existing infrastructure
  • No substantial capital investment
  • No operational disruptions
  • Save storage space by up to 30%
  • Can be installed under or on top of mezzanines to optimize space utilization and avoid wasted vertical space
  • Robot automatically recharges at station
  • Reduce labor costs and increase efficiency by eliminating time spent walking to find products
  • Monitor orders, robots, and inventory organization in real time
  • Easy maintenance
 
Scallog Workstation

Resources

Photos

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