Food and Beverage

Custom Food and Beverage Solutions

Bastian Solutions has developed several different types of custom technologies in the food and beverage industry for case handling, packing, shipping and conveying. Product types range from pallets to cases and capabilities vary to meet your custom need. From vertical spiral conveyors to mixed case palletizing, Bastian Solutions can work with you to develop your food and beverage distribution needs. 

Interested in Food and Beverage Solutions or want to know more?

See Our Solutions for Food and Beverage

SWS Puyallup WA System Illustration

Southern Wine and Spirits, Puyallup

See SWS WA Case Study
 

Raw Meat Conveyor Lift System

Applications

  • Conveying large quantities (up to 2,500lbs) of raw meat in a factory
  • Lifting large quantities raw meat in a factory from a first floor to a second floor
  • Refrigerator and freezer application
  • All equipment has washdown ability for Food and Drug Administration (FDA) and American Meat Institute (AMI) regulations


Specifications

  • Sanitation Conveyor with stainless steel frames, refrigeration capabilities and plastic, washable belting
  • Vertical Lifts max weight 2,500lbs, stainless steel, and lifts 48 loads/hour
  • Turntables 
  • Automated Storage & Retrieval (ASRS)
  • Stainless Steel Vats for meat transport able to convey up to 1,150kg or 2,530lbs


Benefits

  • Washdown capabilities for sanitation purposes
  • Able to transport, turn, and lift heavy vats of raw goods up to 2,500 lbs
  • Avoids worker cross contamination
 

Meat Case Packaging Conveyor

Applications

  • Meat case packing- product is infed on a belt conveyor, picked by a robot into a case and packed into cases and outfed on a separate belt conveyor
  • Robotic cell packing with custom infeed and divert conveyors
  • Washdown capabilities to meet American Meat Institute (AMI) standards


Specifications

  • 24' belt conveyor
  • 90 FPM
  • Manual divert plow mounted on the discharge end of the belt conveyor
  • Accumulation roller belt conveyor in Robot Cell
  • Empty case singulator mounted on in-feed conveyor to robot cell


Benefits

  • Avoids product and worker cross contamination
  • Able to pick and pack 1,000 cases per hour
 

Carton Conveyor

Applications

  • Accumulation, sortation and label application for meat packaging
  • Tracks and diverts cartons based on unit count, weight, and measure
  • Sanitation conveyor able to convey food products


Specifications

  • 90 degree Intralox diverts
  • Accumulation Roller Belt Conveyor
  • Belt Conveyors for print and apply, infeed and discharge
  • Gravity Roller reject conveyor


Benefits

  • Automatic scanning, tracking and diverting of packaged food goods
  • Automated to prevent human error
  • Prevents cross contamination of food product
 

Beverage Innopick Induction System

Applications

  • Beverage sortation
  • Automated palletizing and depalletizing
  • Automated order picking


Specifications

  • ZiPline inducting conveyor- roller, curve, belted
  • Power pivot divert
  • ZiPline roller conveyor merge
  • Conveyor scales

Benefits

  • Automatically measures, weighs and sorts the beverages cases being depalletized into sortation lanes to be stored until ready to be
  • Higher throughput and cost savings
  • Improves accuracy of order picking
  • Decreased turnover of employees
  • Reduces employee overtime
 

ExactaBev | Beverage Distribution Optimized 

 

The web based ExactaBev Portal provides route-waving tools that are flexible, rules-driven, and easy to use.  ExactaBev organizes picks into waves of work that maximize picker efficiency while keeping picks for a stop together.  The rich graphical displays let users visualize the work to be done and the labor required in each area of the warehouse.  Learn More


  • Real-time and historical data reporting

  • Intelligent wave routing for maximum efficiency

  • Predictive analysis accurately estimates when each route will be completed.

  • Robust and user-friendly tools are built into the web interface to help operators research and resolve exceptions. 

  • Automated integration with conveyor systems drives accuracy, speed, and sorting so that every route is loaded onto the trailer correctly, every time.

 

Custom Food and Beverage Solutions photos