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Robotic Depalletizers

 
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Automated Depalletizer Systems to Improve Receiving Efficiency

The process of unloading pallets for incoming materials, also called depalletizing, is a great candidate for automation using robotics. Robotic depalletizing systems can be designed to handle virtually any pallet configuration, product mix, or packaging type – eliminating the ergonomic, safety, and labor availability issues that come with manual unloading processes.

Depending on the size, weight, throughput, and physical characteristics of the product being handled, Bastian Solutions will recommend the optimal depalletizing solution for your operations, giving you a fast and effective robotic system that provides impressive reliability with minimal maintenance.
 

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Robotic Depalletizers

How Robotic Depalletizers Work

full-layer-robotic-depalletizing-system-3In a fully automated depalletizing setup, pallets are delivered to the robotic depalletizer, either by human operators or pallet conveyor. The pallet is scanned and the product information is sent to the warehouse software system to keep track of inventory down to the individual item.

The robot then unloads by layer, row, or case – depending on your tooling and layout – and deposits items onto conveyors or sorters for storage, processing, or order fulfillment.

Handling Mixed Product Pallets

Our depalletizers handle “rainbow pallets” of mixed products or layers, maximizing pallet density and flexibility  – perfect for ecommerce, food and beverage, and distribution operations

Flexible Applications

  • Case Depalletizing – Unload one case at a time for precision and flexibility
  • Row Depalletizing – Remove full rows of product for speed and efficiency
  • Layer Depalletizing – Lift entire layers of the same product for high throughput
  • Collaborative Depalletizing – Operate safely alongside workers in tight spaces
  • Staging – Position containers for the next production step
  • Custom Handling – Destack irregular or heavy items like tires, bags, or batteries

Features & Benefits

  • Cut labor costs by automating manual tasks
  • Speed up operations with higher throughput and faster cycle times
  • Improve ergonomics by eliminating heavy lifting and repetitive work
  • Automate product tracking: incoming pallets are scanned and inventory data is sent directly to your warehouse system
  • Boost reliability and uptime by minimizing handling errors
  • Grow easily – add more robots as your business expands
  • Safely handle any item, from cases and totes to odd-shaped or heavy products
 

Considerations

When considering whether automating your pallet unloading and depalletizing operations, it’s important to consider:

  • Warehouse receiving volumes
  • Size, weight, and variety of items on the pallets
  • Desired throughput rates
  • EoAT and vision requirements
  • Operation needs, human and robot collaboration may require cobot depalletizers for safety
  • Facility layout and available footprint
  • Other machines or equipment that may need to interface with the depalletizing system
  • Factory acceptance testing (FAT) ensures our solutions meets your standards
 

Technologies & Specifications

Robotic depalletizing systems generally consist of the following technologies:

  • Infeed pallet conveyors that deliver product to robot
  • Pallet dispensers and empty pallet takeaway
  • Outfeed conveyors that take unstacked products away
  • Safety fencing and other safety devices like light curtains
  • Robot with EoAT with design options for zoned vacuum cups, compression plates with or without bottom support, universal vacuum pads, clamshell or claw grippers

For enhanced capabilities, the following technologies can also be included:

  • 3D vision system
  • Foundry-grade options
  • Enhanced safety software
  • Robot on rail systems for increased infeeds
 
 

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