Newegg Case Study

Newegg opens new facility to service Midwest customers

Newegg, one of the largest e-commerce electronics retailers in the U.S., opened a new, 400,000 square foot distribution center in Indianapolis, IN, to better support its growing Midwest customer base. Bastian Solutions' engineers designed and integrated a new system featuring OPEX's Perfect Pick, a robotic, goods-to-person shuttle system; Bastian Solutions' conveyor; and a light-directed picking lane for fast moving SKUs.

“Bastian has provided knowledgeable, hard-working, dedicated professionals from the start of the project and they continue to help support us to this day.” – Travis Burdine, Assistant Manager, Newegg

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Key Technologies


See the results

  • High system throughput--up to 18,000 orders per day during peak season; 6-8,000 orders per day on average
  • Reduced order cycle time to 20 minutes
  • High system accuracy--picking allows for scanning of each item
  • Low shipping cost--Packsize machine produces 200 different shipping containers for best cube
  • Security--high-end items safely stored in OPEX Perfect Pick
  • Scalability--easily expand Perfect Pick aisles to accommodate growth


  • newegg-indianapolis-distribution-center
  • newegg-indianapolis-distribution-center-2
  • opex-perfect-pick-system
  • industrial-controls-system-monitoring-station
  • zipline-ecommerce-conveyor-system
  • zipline-spiral-conveyor-at-newegg
  • packsize-carton-builder
  • human-machine-interface

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