Pick Module Solutions

Quick, Accurate Product Picking and Order Fulfillment

Pick modules are designed specifically to help you accurately perform picking and product replenishment operations. The pick module design provides elements from pallet rack, pallet flow, push back, and carton flow rack to meet your specific application needs.

Bastian Solutions experts have designed customer-specific pick modules for years and by leveraging experience working with a large number of products from various industries, we can easily design a pick module that will maximize the rate of your order picking operations.

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How Pick Modules Work

Pick modules can be single or multi-level rack structures that are used to store inventory and pick items for order fulfillment. While the main component of a pick module is racking, pick modules may be made up of various rack types including pallet, carton flow, or shelving. Pick modules can hold a number of storage locations and SKUs, from hundreds to thousands.

Pick modules are versatile. Large distribution centers often have several multi-level pick modules with specialized levels, they can also feature entire specialized pick modules set up to handle a specific type of product, or they can be configured for a specific type of rack.

In other situations, companies start with a smaller, pilot pick module concept to gain confidence and proof of the productivity and efficiency benefits. This can be expanded or adjusted at a later date.


To help achieve greater efficiency, Bastian Solutions’ Exacta intralogistics software integrates directly into your existing host systems through Exacta WES or WCS software solutions for important order information. As orders are processed, Exacta sends updates back either in real-time as each pick is completed or in batches as individual orders are completed. Detailed operator metrics are displayed through reporting tools in Exacta.



  • Allow for dense storage of product with vertical cubic space
  • Reduce the amount of floor space required for pick platforms
  • Increase picking rates
  • FIFO (first in first out) rotation of product
  • Reduces walking to and from inventory for increased picker efficiency
  • Supports simultaneous replenishment and picking
  • Increase product convenience and assist in product turn around
  • Maximize facility space
  • Store and pick from single pieces to full pallets in one integrated system
  • Customize pick module design and configuration to fit your unique requirements


When considering automating your warehouse order picking process and evaluating various technology options, it’s important to consider the following:

  • Product dimensions
  • Operation workflow
  • Labor availability
  • Current and desired throughput rates
  • Facility layout and configuration

See Our Solutions


J. Knipper & Co.

man picking orders in beverage distribution center

Southern Glazer's Wine & Spirits | FL

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