BHFO Case Study | Apparel, E-Fulfillment

BHFO Automates Its Order Fulfillment Center

As the largest seller of retail and apparel on eBay, BHFO needed an order fulfillment system that could keep up with its growing number of daily auctions. Working with the Bastian Solutions team, the company chose Perfect Pick, an automated goods-to-person picking system to better utilize available storage space, increase throughput, and reduce picking errors.

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Key Technologies

Perfect Pick goods-to-person order picking system
Goods to Person Workstations designed by Bastian Solutions
Exacta warehouse control system
Light-directed picking devices
RF guns for picking in cold storage and racking
440 feet of Bastian Solutions zero pressure accumulation conveyor

Results

97% of orders shipped within 24 hours
Improved picking error rate by 90%
Reached 320 items picked per person hour in first day of running
Currently fulfilling 5,000 eBay auctions per day with a goal of 8,000 by end of year while using one half the previous labor required
Inventory storage in a quarter of the space it previously required