The Material Handling Blog

Kaizen is a term that we’ve all likely heard at some time or another. Its use in various companies around the world has only grown, especially as they look to improve and refine materials handling and order fulfillment practices. Adjustments in technology, software, and employee development help in creating a flexible, resilient strategy that thrives during market changes, like we’re seeing today. However, deeper changes in practice and process guided by Kaizen philosophies can help clear the way for greater impact by advanced automation and employee development efforts. Kaizen: A Japanese term meaning “change for the better” or “continuous improvement” is also known as a foundational element for lean production methodology. How do you create an environment where Kaizen concepts can thrive? And, what does it mean to practice Kaizen?

In order to maximize your return on investment (ROI) for a robotic system, it is vital that you optimize the tasks that the robot is assigned. If the rate at which the robot handles product does not completely utilize the robot’s capabilities, you just might be leaving opportunities on the table. Analyzing the tasks, rates and capabilities can help not only maximize the robotic system but also help reduce the need for ancillary equipment and additional investments, creating a more streamline operation.

No two automation projects are the same. What makes a project unique? The size of the project, complexity of the operation, deployed technologies, or new installation at greenfield facility versus a modernization or expansion of an existing, brownfield site. Adding automation technology for food and beverage manufacturers, however, adds a different challenge and a different set of variables that are important to consider as you plan, implement, and leverage the new tools. At Bastian Solutions, one of our core values is to “keep growing,” and we do this by implementing Kaizen principles. One detail that is constant in all of these projects is learning how to do it better and keeping that in mind for new projects. Adding advanced technologies to a distribution or manufacturing operation can certainly create efficiencies. With food and beverage, I’ve found that there are four key focus areas that can help manufacturers truly make the most of automating their processes.

As a fundamental element, supply chain and logistics requires delivering a quality product to the consumer. The details behind quality product and on time delivery are complex and filled with complexities such as distribution center locations, advanced automation technologies, product specifications, throughput goals, and software support. And, while selecting the right automation equipment is important for a company’s competitive advantage, sustainable growth is most centered around the people. Lean supply chain management and the operational success is a product of the strength of your human resources. How do you create and foster sustainable human resource growth? While COVID-19 has forced companies to shift priorities and adjust manufacturing processes to deal with changing consumer demand and new safety precautions, the fundamentals continue to hold true for employee development: clarify goals and direction, identify the challenges, promote learning, and put that learning into practice.

An automated guided vehicle’s (AGV) key role when interacting with robots is the delivery/removal of materials. Special attention needs to be given to interaction points in order to have a successful automation ecosystem

With skyrocketing warehouse real estate prices in many parts of the country, Bastian Solutions is finding more of our customers want to make better use of their vertical cube.

Because of COVID-19, many manufacturing companies are finding themselves needing to change operating procedures. Here's how automation is helping one company make much-needed PPE.

When trying to determine the best automated solution for a manufacturing application, it’s important to ask the right questions. Read: Integrating Conveyor into a Part Press Operation

Part 2 of our series on plastic chain conveyors. Typically used to transport clean, cool, or small products, plastic modular chain conveyors are surprisingly well suited for the opposite, too. Read: Surprising Applications for Plastic Modular Chain Conveyors

With the improvements and new technology in material handling, we can take the idea of Kanban to whole new levels. The question is, what level of Kanban implementation, if any, is right for you and your facility? Read: The Benefits of Automating Line Replenishment with Electronic KANBAN

Apesar da tecnologia de armazenagem e retirada automatizada (ASRS) não ser exatamente recente, é notável o nível de desenvolvimento e sua capacidade de solucionar problemas complexos otimizando processos logísticos economizando espaços ao máximo. Leia: Robótica e a otimização de espaço de armazenagem

With the continued advancement of the automotive industry and the high demand placed on manufacturers, is it time to automate your machine tending operation? Read: It is Time to Automate your Machine Tending?