The Material Handling Blog

Software and Automation for Third Party Logistics

Sheila Dooley

January 19, 2022

The need for third-party logistics companies (3PLs) has grown significantly over the past few years. In fact, Third-Party Logistics Warehouse Benchmark Report noted that 85% of 3PLs experienced order growth in 2021. With the increased demand for ecommerce fulfillment and varied distribution channels, more and more companies do not wish to manage the varied distribution expectations. Realizing these challenges, many of those companies are now looking to experienced 3PLs to provide the logistics.

Solving India's Complex Supply Chain Integration Challenges

Vipin Kumar Ojha

January 11, 2022

This decade has seen the most dramatic shifts in technologies, especially in the adoption of digital transformation. Every department in the organization has developed its unique way of digitization to connect with its buyers. With this, the nature of supply chain challenges faces a new level; the distribution centres across India have a boost in SKUs, which requires handling throughputs with minimal error. On the other hand, customers are much aware of the processes and seek real-time tracking, which organizations often fail to understand. Let’s take a look at the challenges and potential solutions.

Top 5 Benefits of Pick to Light Explained

Will Tritle

January 05, 2022

Pick to light has become a staple of warehouse distribution and order picking. Here are the top 5 benefits. What if there was an easier, automated way to locate these items? Say, when you want to find an item a beacon of light illuminates to direct you to the appropriate aisle, and then another beacon of light illuminates to get you to the correct shelf, and eventually the exact location on the shelf.

Warehouse Safety Clothing: Top Comfortable, Durable Options to Wear Onsite

Carolyn Barber

December 29, 2021

No matter what industry you are in, kicking off a new year is a popular time for work resolutions and reflection. The benefits of reviewing warehouse processes and safety guidelines, in everything from lockout/tagout procedures to safety clothing, cannot be overlooked. What better way to start the new year? When working at a warehouse, distribution or manufacturing facility, personnel must balance different priorities and considerations such as safety, professionalism, and utility. To meet those considerations, onsite personnel must find clothing that helps them perform their job functions rather than be cumbersome and interfere with tasks. With numerous gear options to choose from, I talked to our team about their preferred onsite clothing choices. Below are some of their top recommendations.

6 Ways to Maximize Your Warehouse Software Support Plan

Will Tritle

December 22, 2021

Who Needs Support? Everyone. Simply put, any warehouse software system with automation should require a support plan with immediate access to technicians to troubleshoot critical issues. Downtime for fulfillment operations quickly adds up to lost revenue and the ability to restore operations is critical, especially for systems that rely on heavy automation. Without dedicated support, operations will be at the mercy of their software partners existing backlog. Priority is given to the customers with current support contracts. This can lead to long response times, and an inability for partners to commit to resolution dates for those without contracts in place. If critical issues do pop up that can be expedited, they typically come at a very high hourly rate for the effort. Don’t get caught in a tough situation. Here are six details worth knowing about warehouse software support plans.

A Few Points to Remember When Palletizing Bags

Mark Zeilinger, Steven Hogg

December 16, 2021

Putting a bag on a pallet and conveying it is a simple enough concept; however, the variations in product must always be kept in mind if you want to prevent product damage and misaligned pallets. Here are five points to remember when using bag palletizing systems... Read More >>

4 etapas para avaliar e decidir sobre a Automação DC

Brent Davis, Carlos Galbiati

December 14, 2021

Se seu centro de distribuição cresceu em ambos os SKU e o volume de pedidos e seu pedido típico mudou de varejo para vendas de comércio eletrônico, resultando em solicitações maiores de pedidos pequenos, é possível que sua produtividade de separação não seja adequada. Você também pode estar com dificuldades de encontrar mão de obra para enviar pedidos rapidamente e cumprir os acordos de nível de serviço. Esses são apenas alguns desafios que grandes e pequenas empresas de todo o mundo estão enfrentando enquanto se adaptam às mudanças de mercado e mudam as operações de atendimento para cumprir as últimas demandas do comércio eletrônico.

4 pasos para la evaluación y la decisión de la automatización del centro de distribución

Brent Davis, Roberto Zarur

December 14, 2021

Si en su centro de distribución ha crecido el número de SKU y el volumen de pedidos, o si el pedido típico ha pasado de las ventas de retail a las de comercio electrónico, aumentando las peticiones de pedidos más pequeños, es posible que su productividad de picking no sea la correcta. Además, es posible que tenga dificultades en la contratación de mano de obra para despachar pedidos con rapidez y cumplir sus acuerdos de nivel de servicio. Estas son solo algunas de las dificultades a las que se enfrentan empresas grandes y pequeñas de todo el mundo al adaptarse a los cambios del mercado y pasar de las operaciones de servicio de pedidos a las últimas demandas del comercio electrónico.

Continuing to Lay the Foundation for Female Engineer Success

Amanda Padilla, Tiffany Joseph

December 06, 2021

December 6th marks a significant day of remembrance for Canadians. On this day we reflect and express gratitude to the women who came before us and paved the way for women in engineering and other STEM careers. No sense of gratitude would be complete without acknowledging the obligation that we feel to future generations. It is because of the women before us and their perseverance that we are here today, doing what we love. Today, women make up about 22 percent of engineering undergraduates, according to Engineers Canada. Of licensed engineers in the country, women account for 13 percent. Since 2005, applications to Canada’s engineering schools have tripled, according to Ontario Network of Women in Engineering (ONWIE), showing that continued growth is encouraged by the development of an environment that promotes and supports diversity and inclusion.

Designing an Optimal Pallet Monorail System

Robert Humphry, PE

December 01, 2021

When it comes to pallet transport, pallet monorail systems offer a solution that can be significantly less expensive than an equivalent roller conveyor system. Accommodating various applications and adjustable for performance levels, once you’ve determined that a pallet monorail system is the right transportation solution for your application, the next step is putting together an initial concept design.

Black Friday, Cyber Monday: Last Minute Prep for Peak Season Operations

Matt Kuper

November 24, 2021

The holiday season is in full swing and shoppers have already started browsing and buying. Despite current supply chain complexities, the National Retail Federation reports, “Consumers are spending just as much this year on gifts and other items to celebrate the spirit of the holidays.” Holiday sales are expected to reach between $843.4 billion and $859 billion in November and December, that’s an 8.5 and 10.5 percentage growth from last year. That does not include automobile, gas station or restaurant data. Consumer demand remains strong when it comes to retail ecommerce. For warehouse and distribution center operations that means putting processes to the test. No matter how much automation is currently installed, handling seasonal peaks requires a smooth process that allows for operations to thrive – accurate orders, reliable fulfillment and scalable operations – during this hectic, bustling time. As we gear up for 2022, experts at Adobe predict we will be facing the first ever trillion dollar year in ecommerce sales – it’s never too soon to prepare for an uptick in sales year-round.

Peak Season: When Customer Focus Matters Most for Supply Chain

Anshul Singh

November 22, 2021

It’s no surprise that peak season is no longer just Black Friday. The ecommerce and retail markets have changed to show increased demand throughout the year. That increase means added focus on supply chain quality and efficiencies. Material handling automation and software solutions can help offer answers across industries to tasks like picking and packing, manufacturing, on-site storage, product movement, and so much more. As markets change and adjust, even during this traditional holiday peak season companies are striving to win over current and potential customers. Customer trust is key and maintaining that makes a big difference on customer success. This starts with building an internal culture that is customer focused, building lasting partnerships through teamwork, collaboration and trust.

Getting Started with Custom Warehouse Automation Solutions Development

Drake Sayre

November 18, 2021

Sometimes situations require one-of-a-kind solutions. Performing tasks in a cold storage environment and need to add reliable automated machinery? Conveying non-standard dimension cartons or unwieldly products? Supporting a propriety set of processes or working to achieve a specific business objective that standard equipment can’t attain? Quite frankly, there are numerous ways to solve manufacturing, material handling or distribution center complexities. You can explore different machine configurations, employ different technologies from various brands, as well as special, custom modifications to either the system design or minute machine details. Unique challenges invite opportunities for custom automation solutions – custom design and engineering. So, how does the process work? We meet you at your current state and lead you through our development process based on your custom needs.

Repensando a automação de empacotamento DC para atendimento eletrônico

Carlos Galbiati, Chris Bratten

November 16, 2021

A seleção, o empacotamento e o envio é bastante simples. Mas com pressões cada vez maiores para processar pedidos de forma mais rápida, essas tarefas podem dar à sua empresa uma vantagem competitiva. Quando analiso para o centro de distribuição do cliente, há certos indicadores que procuro para encontrar oportunidades de melhoria. Para uma empresa que processa pedidos de comércio eletrônico, os tanques de coleta estão no topo dessa lista. Embora algumas vezes eles sejam necessários, costumam ser uma bandeira vermelha para ineficiências operacionais subjacentes. No entanto, essas ineficiências são facilmente solucionadas por meio de uma combinação de atualizações do fluxo do processo e nova automação. Esses projetos geralmente têm um ROI incrível, pagando o investimento inicial em um a dois anos. Além disso, são escolhas fáceis para o cliente implementar.

PUMA’s DC Automation Thrives Amid Pandemic Retail Peak Season Shifts

Bailey Ludlam, Patrick Miner

November 10, 2021

Designed for agility and growth, PUMA’s new Indianapolis distribution center was immediately put to the test facing unprecedented ecommerce demand in addition to new, unexpected safety measures. Opened in June 2020, the facility became “a beacon of hope” for PUMA’s North America ecommerce retail distribution. Bastian Solutions worked closely with PUMA, AutoStore and NFI/Cal Cartage to design, integrate and install an on-time, on-budget automation system that not only helped PUMA meet the accelerated demand but will also provide them room, as planned, to continue to grow their business. “I think more than just the tangible product, of it being on time and on budget what it really gave the company, in terms of this aspirational push forward of the future, it really was like a beacon of hope in a lot of ways,” said Bob Philion, President of PUMA North America.

When is it Time to Introduce Automated Vehicles to Your Distribution Center?

Tara Holland

November 01, 2021

Bastian Solutions and Toyota Assist with Automation in Warehouses It’s no secret that ecommerce has changed the way people shop as well as how quickly customers expect to receive their orders. This expectation of fast delivery puts pressure on distribution centers to operate faster and more efficiently than ever before. So, how do you make sure your business can compete in today’s ever-changing, high-demand environment? The solution is automated guided vehicles (AGVs). While traditional forklifts such as order pickers, reach trucks and stackers are extremely useful for managing inventory and transporting heavy products, it is beneficial to have automated systems in place to take some of the complex work out of fulfillment. How do you determine when it’s time to integrate an automated vehicle solution in your DC (distribution centers)? Discover how these automated systems can help you navigate your warehouse confidently and take your operation to new heights.

Employee Safety: 5 Key PPE to Prevent Common Warehouse Injuries

Carolyn Barber

October 28, 2021

Safety first. That can’t be stressed enough. Over the last five years, fatal workplace injuries are on the rise and non-fatal injuries has slowly decreased. The most recent November 2020 report by the U.S. Bureau of Labor Statistics (BLS) revealed that throughout 2019 there were 5,333 fatal work injuries, a 2 percent increase from year prior. Non-fatal injuries, however, remain mostly unchanged but are in a downward trend compared to the last few years. They stand at 2.8 non-fatal injuries per 100 full-time workers. Employee safety and protection has been a primary concern with the COVID-19 pandemic but the leading causes for non-fatal and fatal injuries are still crucial to keep in mind – falls, slips, trips, contact with objects and equipment, exposure to harmful substances, fires and explosions, and transportation accidents.

Strengthening Supply Chain Operations During India's Peak Festive Season

Vinayak Bhat

October 26, 2021

India is welcoming the festive season and ready to celebrate with great enthusiasm while adapting to the new normal brought on by the pandemic. Festive months are generally a time to indulge in heavy shopping, which increases our budget spent in light of the ongoing festive vibe and running promotional sales offers. Festive season 2021 is expected to bring numerous opportunities for retailers and ecommerce companies. Festive sale offers have already begun and with buyers becoming more comfortable with online shopping, Forrester Research expects online retailers to generate about $9.2 billion in sales during this period. That’s a 42 percent year over year increase from their evaluation of $6.5 billion in festival months sales during 2020. We are excited to witness this exponential jump in India’s ecommerce market. As per the estimates by RedSeer Consulting, ecommerce platforms such as Flipkart and Amazon India got $2.7 billion in the first four days of festive sales that began on 2 October 2021. The excitement with festive promotional sales offers will create massive online traffic, impact product sales and company turnover, and put enormous pressure on companies’ supply chain processes. Companies might equate the ecommerce platform as the “brain” and the supply chain as its “heart”. Both must perform in tandem to fully meet and satisfy customer expectations. Festive months are a crucial period when companies can make a lasting, positive impact on consumers.

More than a 3D Model: Emulation “Digital Twin” Warehouse Visualization

Bryan Evans

October 20, 2021

In the world of automated and material handling systems integration time is money and using time efficiently is the key to success. We are continually tasked with achieving more results in less time, whether that be in reduced engineering design time in the office, condensed panel build and installation schedules or accelerated commissioning and testing on site. It sure would be nice if there was a single tool that could address all these asks and more, wouldn’t it? There is. Enter the concept of the “digital twin” - warehouse automation controls emulation.

Adaptaciones y reconfiguración: lo que debe saber antes de modernizar su sistema de automatización

Ahmed Arif, Roberto Zarur

October 14, 2021

Si ha formado parte de una empresa que haya acometido planes de adaptación o transición, conocerá los retos que se afrontan al desarrollar un proyecto con las operaciones en marcha. En Bastian Solutions vemos cada año muchos proyectos con operaciones en marcha, como los de mejora o modernización de las operaciones existentes. Esos proyectos son mucho más complicados que los que se ejecutan en instalaciones flamantes o existentes que aún no se encuentran operativas. Cuando se emprenden proyectos de adaptación en operaciones existentes, los directivos de la empresa deben esforzarse para mantener las operaciones cotidianas en marcha con poca o ninguna interrupción para no debilitar el servicio al cliente. Las reconfiguraciones, cuando un nuevo sistema se instala online en una operación directa, también debe manejarse con cuidado para reducir los tiempos de inactividad y las interrupciones en general.

Tompkins Robotics: Automating Hyperlocal and DC Sortation from End to End

Bailey Ludlam

October 13, 2021

In today’s global market – facing an acceleration in ecommerce and managing the impact of the Coronavirus pandemic – flexibility is not only key, but a necessity. The flexibility to scale up or down and use automation where it fits best in order to help to maintain a leading edge in the industry markets. Facilitating greater speed, agility and adaptability in warehouse distribution and order fulfillment, Tompkins Robotics’ solutions are designed to allow customers to be more successful in dynamically changing environments. In 2019, Bastian Solutions added Tompkins Robotics’ autonomous mobile robot (AMRs) solution to our growing portfolio of automation capabilities. We talked to Mike Futch, the CEO and President of Tompkins Robotics, for a deeper insight on the technology and future of DC automation development.

Manufacturing Automation: 3 Key Technologies for Improved Safety and ROI

Katie Smith

October 06, 2021

Manufacturing is without doubt one of the largest economic sectors, contributing 11% of total GDP in the U.S. Like several markets, manufacturers felt the impact of the COVID-19 pandemic and are trying to reach pre-pandemic levels. Manufacturing processes are being forced to be reviewed for more efficient and leaner operations, to accommodate employment challenges and improve labor safety, all while keeping operating costs low and return on investment high. Compact and scalable automation options are trending across consumer-facing markets like grocery and retail but when it comes to manufacturing, leading advanced technologies are also proving to be foundational for future growth.

PUMA’s Automation Evolution: Retail eFulfillment with Advanced Warehouse Systems

Patrick Miner

September 29, 2021

“Quite frankly, we were gonna burst.” Sports company PUMA was not only quickly outgrowing their primary U.S. ecommerce distribution center in California, they were also facing increasing pressures in the rapidly evolving and growing North America ecommerce retail market. And, this was prior to the rapid ecommerce growth triggered by the COVID-19 pandemic. Looking to reach their east coast customers faster and more efficiently, a new automated warehouse was planned and opened in 2020 in Indianapolis, Indiana.

You Need it When?! The Challenges of Same-Day Delivery

Blake Bearden, Joe Campbell

September 22, 2021

Same-day fulfillment and delivery is a growing trend and one that is being explored by big name retailers for an additional competitive edge. With continuing growth in ecommerce sales and mobile device usage, companies will need to master the art of fulfillment in minutes to meet same-day delivery requests. So, how do retailers adjust operations for a better ROI and how do they balance current labor market challenges? Whether you have an omnichannel or direct to consumer, local fulfillment operation, below are some key points when considering a same-day delivery strategy.

Richelieu uniformise l’exécution des commandes pour améliorer l’expérience client

Kevin Auger

September 16, 2021

Richelieu souhaite améliorer la satisfaction des 90 000 clients et plus qu’ils servent au Canada et aux États-Unis en exécutant les commandes de façon plus rapide et fiable. À titre d’importateur, de distributeur et de fabricant de matériel spécialisé de calibre mondial, Richelieu gère plus de 130 000 UGS. En plus d’une approche qui vise à uniformiser et à accélérer l’exécution des commandes, Richelieu a été en mesure de consolider le stockage externe en tirant profit de ses installations à Montréal. Elle s’est tournée vers Bastian Solutions pour obtenir des conseils et pour mettre en place la bonne combinaison de technologie d’automatisation pour augmenter la durée de vie de l’installation de Richelieu et mettre en place un système qui l’aide à maintenir de façon constante un service à la clientèle de grande qualité.

Finding the Right Automation for Grocery Ecommerce: 3 Proven Technologies

Alex Haines

September 15, 2021

By now, we all know the headache that is the world of grocery ecommerce. Between a global pandemic, supply chain issues, product shortages and changing consumer demands, many grocers are scrambling to make the best decision for their customers and their bottom line. The industry transitioning from “how a grocer is going to automate the instore fulfillment process?” to “how are they going to optimize the whole process, including last mile delivery?” Brick Meets Click data showed that online grocery sales for pickup or delivery were $6.6 billion in April of this year. That’s down from the $7.1 billion in grocery e-commerce sales in March of this year, but up from $5.3 billion in April 2020. Reducing the labor spend for filling orders in the store is the first step; what follows is a strategy that can help reduce the overall cost of getting orders into the hands of customers, regardless of the hand-off location. Being a high-volume and low-margin industry, grocers need microfulfillment automation and technologies that are proven, scalable, dense, fast AND have a quick, high return on investment, like these:

Is a Pallet Monorail System the Right Transport Solution?

Robert Humphry, PE

September 08, 2021

Goods to person and goods to robot solutions are trending topics when it comes to distribution fulfillment but what about heavier and larger pallet transport? Pallet monorail systems are one of the fastest and most efficient ways to transport pallet loads throughout a facility. This technology goes by many different names including “Electrified Floor Track System (EFTS)”, “Electrified Monorail System (EMS)”, or sometimes just “Monorail.” In the most general sense, a monorail system is comprised of two key elements: - Track - provides guidance and power - Trolleys - physically move the pallets along the track system; self-propelled The scalability makes them a great investment, less than a roller conveyor system, and an option worth considering. Below we take a look at standard ways this solution can optimize your operations.

Designing a Sortation Solution: 3 Keys to Consider

Jordan Wengert

September 01, 2021

The Director of Fulfillment assigns you a project to specify a new sorter and conveyor system that’s capable of ‘doubling’ current capacities. Where do you start? First, start by understanding and challenging the true sortation and system requirements. Conveyor and sortation systems are engineered solutions. Like most engineering problems, the solution is typically only as good as its inputs. Accurate data upfront ensures the solution is tailored to your individual business requirements and product specifications.

Cold Food Storage: Leveraging 5 Key Automation Technologies

Robert Humphry, PE

August 25, 2021

Real estate is a hot item right now. Coupled with changing consumer grocery and ecommerce buying habits and frozen goods growth, cold storage is in demand. Whether a metropolitan location, to satisfy microfulfillment and hyperlocal needs, or as a regional distribution center, commercial real estate availability has dropped according to Real Capital Analytics. Cold storage industry growth, however, is projected at 4.5% by 2023. This means storage providers are faced with the challenge of optimizing facilities while handling increased inventory volumes and speed. How can cold chain supply professionals effectively prepare for this expected growth? By eliminating inefficiencies and leveraging the right material handling automation.

Automated Empty Case Delivery via Robots and Overhead Monorail

Mitch Stevens

August 18, 2021

In many distribution centers, timely order fulfillment relies on operators having access to empty boxes so that they can quickly complete their picks. This is often completed by building a box and then delivering it to the operator within the pick module. The question is – “What is the best way to get the box from the box erector to the operator?”

The Challenges of Grocery Ecommerce

Dustin Crandall

August 11, 2021

There’s no question that online grocery ordering is here to stay. Access to fresh produce, milk, eggs, toilet paper and many more grocery items isn’t changing. However, the process by which those products get delivered to the consumer from distribution centers – that is being re-envisioned to meet changing consumer demands. And, with that come new challenges, technologies and strategies. Let’s first look back at history.

Richelieu Streamlines Order Fulfillment for Improved Customer Experience

Kevin Auger

August 05, 2021

Serving more than 80,000 customers in both Canada and the United States, Richelieu aimed to increase customer satisfaction with faster, reliable order fulfillment. As an international importer, distributor and manufacturer of specialty hardware, Richelieu manages over 110,000 SKUs. In addition to a faster and more streamlined order fulfillment approach, Richelieu was able to consolidate external storage by leveraging their Montreal facility. They looked to Bastian Solutions to advise and implement the right combination of automation technology to add to Richelieu’s facility longevity and implement a system that helps them reliably maintain strong customer service.

Adaptación de las estrategias de fabricación para el procesamiento de pedidos directos al consumidor

Chris Bratten, Roberto Zarur

August 03, 2021

Internet, desde su adopción en la década de 1990, es un lugar extraordinario que continuamente abre nuevas puertas y genera nuevas oportunidades. Los modelos de negocio siguen adaptándose a nuestra nueva realidad conectada. Los consumidores ascienden cada vez más en la cadena de suministro. Los minoristas fueron los primeros en percibir esta tendencia, ya que a los clientes les encanta eliminar las tiendas físicas de su actividad diaria y comprar directamente al almacén a través del mostrador digital. Esto ha conducido al desarrollo y el dominio de los modelos de distribución omnicanal, que ofrecen diversas mercancías y marcas a través de una sola empresa. Deben competir con minoristas exclusivamente online como Amazon. Esto ha significado un cambio trascendental para el centro de distribución.

5 Considerations for Retail E-Fulfillment Polybag Packing Automation

Dan Cahalan

July 28, 2021

Bag or box? They aren’t the only packing options, but they are certainly the most prevalent when it comes to retail fulfillment. With ecommerce activity on the rise, planning for and designing DC efficiency around single order pick and pack operations is a necessary shift to remaining competitive in the retail industry. Not only does this factor into meeting consumers’ quick turnaround expectations but also in keeping costs low. When it comes to packing and shipping, you can make efficiencies in larger factors such as operations and system design but also in smaller details like the size of the parcel. Shipping fast and cost efficiently is a balancing act that starts in warehouse or distribution center design. Whether you are working with polybags, boxes or both, appropriate automation sizing and integration with surrounding equipment has immediate and lasting impacts.

Leveraging 3 Common Put Wall Drawbacks for Improved Order Fulfillment

John Padgett

July 21, 2021

Put walls aren’t new but their many operational benefits continue to stand out and help drive distribution center efficiencies, despite some common drawbacks. For companies with high order commonality and batch picking, put walls can easily have a dramatic impact to picking labor. Put walls are simply shelving units with several cubbies of the same or varying sizes, dependent on the orders being processed. Modern units have light indicators at the front and back of the wall to help direct operators to pick and put items.

Kaizen Supply Chain: 8 Focus Areas for Achieving and Maintaining High Quality

Sean (Satoshi) Ito

July 14, 2021

Kaizen is a term that we’ve all likely heard at some time or another. Its use in various companies around the world has only grown, especially as they look to improve and refine materials handling and order fulfillment practices. Adjustments in technology, software, and employee development help in creating a flexible, resilient strategy that thrives during market changes, like we’re seeing today. However, deeper changes in practice and process guided by Kaizen philosophies can help clear the way for greater impact by advanced automation and employee development efforts. Kaizen: A Japanese term meaning “change for the better” or “continuous improvement” is also known as a foundational element for lean production methodology. How do you create an environment where Kaizen concepts can thrive? And, what does it mean to practice Kaizen?

3 Common Processes You Can Automate with AGVs

Noah Cornett

July 07, 2021

“Automate it.” Every industrial engineer is familiar with this phrase, whether it comes from executives or industry demand. Today’s businesses are always looking to make their processes more efficient and flexible, and automation can be one of the best tools to achieve these goals in light of business growth and market changes. Reaping the most benefit from a modernized system isn’t easy and requires careful planning. Achieving operational goals of increased productivity and decreased waste within your budget, are a significant challenge. No two automated material handling solutions are ever the same. Each company and industry sector may require different solutions based on their specific objectives, parameters and constraints.

4 Ways Warehouse Industrial Robots Can Maximize Your ROI

Trent Wideman

June 30, 2021

In order to maximize your return on investment (ROI) for a robotic system, it is vital that you optimize the tasks that the robot is assigned. If the rate at which the robot handles product does not completely utilize the robot’s capabilities, you just might be leaving opportunities on the table. Analyzing the tasks, rates and capabilities can help not only maximize the robotic system but also help reduce the need for ancillary equipment and additional investments, creating a more streamline operation.

International Women in Engineering Day: Engineering Heroes

Gretchen Wilkins, Tiffany Joseph

June 23, 2021

International Women in Engineering Day is celebrated all across the globe on June 23. This year’s theme, set by The Women’s Engineering Society is Engineering Heroes – celebrating “the best, brightest and bravest women in engineering, who recognize a problem, then dare to be part of the solution; who undertake everyday ‘heroics’ as much as emergency ones.” Here at Bastian Solutions, from project engineering to account management, human resources, controls and consulting, among a number of other roles, we’ve witnessed women in various positions in the last year – a pandemic – come together in a time of crisis to provide guidance and resources. They’ve pulled together to keep us safe and others have helped plan, develop and execute intricate automated solutions for customers. On several different fronts, they’ve fostered innovation and ingenuity to successfully undertake the challenges.

Rethinking DC Packing Automation for E-fulfillment

Chris Bratten

June 16, 2021

Pick, pack and ship is fairly straightforward but with increasing pressures to process orders faster and faster, these tasks can give your company a competitive edge. When I’m looking at a customer’s distribution center, there are certain indicators I look for to try to find improvement opportunities. For a company that processes ecommerce orders, pick totes are at the top of that list. While they’re sometimes necessary, they’re often a red flag for underlying operational inefficiencies. However, these inefficiencies are easily remedied through a combination of process flow updates and new automation. These projects often have a fantastic ROI, paying back the initial investment in one to two years. To top it off, they’re easy choices for our customers to implement.

Accurately Visualize Robotic Systems with Computer Simulations

Michael Cunningham

June 09, 2021

As industrial robotic technology has improved over the years, so has related simulation software. So much so, that a majority of the upfront programming for a robotic system is typically now completed in simulation software first before being implemented in a physical robot. The sophisticated software programs used for robotic simulations replicate real world robotic conditions within a 3D virtual environment. These tools allow for detailed customization providing a reliably clear view of how a robot will operate before its built and integrated. This gives customers peace of mind of how their investment will support their operations.

4 Types of DC Automation Maintenance for Less Operation Downtime

Joe Phillips

June 02, 2021

If you look up the word maintenance on the internet, you will find a lot of different variations in definition – from how often to service equipment to what degree of maintenance – and terminology. The bottom line is that the need of a maintenance plan cannot be ignored. The most common types of maintenance in the material handling industry can be put into four distinct categories. These maintenance activities include Reactive, Preventive, Predictive or Reliability Centered Maintenance practices. No matter if you have just a small conveyor system or a multimillion dollar fully automated distribution center you will have to perform maintenance activities to keep the equipment running. For each method, there are pros and cons.

4 Steps for Evaluating and Deciding on DC Automation

Brent Davis

May 26, 2021

If your distribution center has grown in both SKUs and order volume or your typical order has shifted from retail to more ecommerce sales resulting in larger requests for smaller orders; it’s possible your picking productivity isn’t where it should be. You might also be struggling to find the labor to push orders out the door quickly and meet your service level agreements. These are just some of challenges that companies, both large and small, around the globe are facing as they adapt to market changes and shift fulfillment operations to cater to the latest ecommerce demands.

AutoStore: Designing Future-Proof Automation Technology

Bailey Ludlam

May 19, 2021

Scalability and flexibility are no doubt the focus of today and the future in distribution and production. Utilizing bins, bots and ports, the AutoStore goods to person technology brings a grid-based approach that allows customers to shrink their storage space exponentially while increasing their capacity for smarter, faster operations. Working together since 2013, last year Bastian Solutions expanded its portfolio of global partners with AutoStore to further support customers wherever they may be, providing them increased capacity, flexibility and accuracy.

Fostering Innovation in Supply Chain & Logistics

Hannah Samuelson, Tiffany Greyson

May 12, 2021

One of the biggest benefits and challenges of being a supply chain and material handling independent integrator is that we work with a variety of industries and clients, from the latest technology in aerospace to streamlining manufacturing and leveraging new trends in ecommerce. Today, companies around the world are shifting their operations to meet the needs of market challenges – acceleration of ecommerce, microfulfillment adaptation. But, with that too comes a need for maintained quality and reliability. That’s a tough, yet necessary balance to strike. How do you achieve it? It’s pretty well understood that innovation isn’t something that you can just make happen. New ideas take time and nurturing.

Making the Most of Automation for Food and Beverage Manufacturing

Dexter Smith

May 05, 2021

No two automation projects are the same. What makes a project unique? The size of the project, complexity of the operation, deployed technologies, or new installation at greenfield facility versus a modernization or expansion of an existing, brownfield site. Adding automation technology for food and beverage manufacturers, however, adds a different challenge and a different set of variables that are important to consider as you plan, implement, and leverage the new tools. At Bastian Solutions, one of our core values is to “keep growing,” and we do this by implementing Kaizen principles. One detail that is constant in all of these projects is learning how to do it better and keeping that in mind for new projects. Adding advanced technologies to a distribution or manufacturing operation can certainly create efficiencies. With food and beverage, I’ve found that there are four key focus areas that can help manufacturers truly make the most of automating their processes.

Scallog: Creating a Resilient Solution for the Future of Warehouse Logistics

Bailey Ludlam

April 28, 2021

Dynamic and easily scalable, goods to person technologies have risen to the forefront of order fulfillment conversation amid rapid ecommerce growth. Answering the challenge of automation for various industry applications and operation sizes, Scallog’s order fulfillment system adds a mobile robotic solution to the mix. Announced late last year, Bastian Solutions, an independent integrator, has added Scallog’s technology to our growing portfolio of automation capabilities. We talked to Olivier Rochet, founder and president of Scallog, for a deeper insight on the technology and future of DC automation development. This French robotic automation system manufacturer, already installed in six countries, offers a goods to person technology based on robots that move shelves around the warehouse.

Even Turnkey Automation Solutions Require Effective Training

Samantha Smart

April 21, 2021

You’re planning on implementing a new turnkey system for your business. Just like the name implies, implementation should be as easy as turning a key, right? Not quite. When it comes time to deploy a new system, there are always challenges in making it work. New systems have to operate within well-established organizational contexts and employees have to adapt to use new tools and procedures. Any new skill needs to be learned. It's no different when you’ve invested in a system to improve your business. Even with a "turnkey" system, training is an essential component of a successful change management process.

Employee Development: Path to a Lean Supply Chain

Sean (Satoshi) Ito

April 14, 2021

As a fundamental element, supply chain and logistics requires delivering a quality product to the consumer. The details behind quality product and on time delivery are complex and filled with complexities such as distribution center locations, advanced automation technologies, product specifications, throughput goals, and software support. And, while selecting the right automation equipment is important for a company’s competitive advantage, sustainable growth is most centered around the people. Lean supply chain management and the operational success is a product of the strength of your human resources. How do you create and foster sustainable human resource growth? While COVID-19 has forced companies to shift priorities and adjust manufacturing processes to deal with changing consumer demand and new safety precautions, the fundamentals continue to hold true for employee development: clarify goals and direction, identify the challenges, promote learning, and put that learning into practice.

Top 3 Myths about Industrial Robotic Integration

Megan Churchill

April 07, 2021

In today’s environment, technology and automation are growing and advancing at a drastic speed. Recent investments by venture capital and private equity firms are further evidence of that rapid growth. Whether industries are looking to increase the amount of throughput in their facility, reduce or eliminate any ergonomic risks, or increase overall efficiency of the operation, the right combination of technology and automation in an industrial robot can provide the solution. So why are some individuals still hesitant about implementing industrial robots? Common misconceptions in our industry could be playing a part in that. The top three most common myths touch on ROI, applications, and complexity.

Adapting Manufacturing Strategies for Direct to Consumer Fulfillment

Chris Bratten

March 31, 2021

The internet, since its adoption in the 1990s, is an amazing place that consistently opens new doors and creates new opportunities. Business models continue to adapt to our new connected reality. Increasingly, consumers are working their way up the supply chain. Retailers first felt this push as customers are happy to cut brick and mortar stores out of their daily routine and make purchases directly from the warehouse through digital storefronts. This has led to the development and dominance of omnichannel distribution models, delivering a variety of goods and brands under one company. They are required to compete with online-only retailers like Amazon. This was a dramatic shift for the distribution center.

Modernizing DC Operations: Automation Requires Management

Sheila Dooley

March 24, 2021

More companies are starting to prioritize automation while those that had already put a lot of focus on automation are not looking to slow down. In fact, there is greater emphasis on it. Companies are realizing the competitive advantages that automation provides and are starting to challenge why adding a goods to person or ASRS system may or may not work in their business. The increased focus on automation, does not remove or decrease the need for strong operational management, if anything, it still requires communication and organization from leadership to succeed. Automation helps efficiency but a facility must rely on good processes and timely communication of information to manage a dynamic environment.

Investments are Causing Massive Disruption in the Automation and Robotics Field

Alex Haines

March 17, 2021

Technology and automation have had a place in distribution and supply chains for decades. Typically, high-end automation was reserved for the largest multi-national organizations with ample capital and a vision to improve efficiencies in their supply chain. While the technology adoption curve is much more mature in Europe than North America, N. American business investment in supply chain automation and distribution is increasing rapidly due to changing customer buying behavior, labor shortages, ecommerce adoption, and access to various technologies both mature and emerging. The amount of new technologies emerging to support distribution and supply chain automation is also rapidly increasing; and for good reason.

Smarter Robotic Each Picking, Now Powered by AI

Clay Britton

March 10, 2021

Robots have been around for a while now and some may now consider them a commodity. They take inputs – product dimensions, pick and place locations – and produce outputs – finished pallets, unloaded or loaded machines. The inputs and outputs are controlled and consistent. What happens when the inputs and outputs can’t be controlled? Are you out of luck? Not anymore! Bastian Solutions has implemented robotic systems that allow robots to see, reason, and act to unknown inputs and produce desired outputs.

International Women’s Day: Choose to Challenge

Stephany Cardinali

March 08, 2021

International Women's Day is celebrated on March 8th every year around the world. It has been observed since the early 1900s and first recognized by the United Nations in 1975. This year’s theme is “Choose to Challenge.” What started as a protest for equal rights and voting rights is now a day to “celebrate the social, economic, cultural, and political achievements of women.” In the supply chain and logistics industry, there is increased support to drive recruitment for women in engineering and tech related roles, influence of women in the industry, and the development of women’s careers.

3 Lessons on Navigating Complex Multi-Site Automation Projects

Luke Sutton

March 03, 2021

The word “complexity” usually garners feelings of fear or hesitation. At Bastian Solutions however, when customers inquire about complex multi-site projects, we view these as exciting and engaging opportunities. Amidst the pandemic, there has been a sudden rise in ecommerce. It is estimated that U.S. ecommerce sales in the third quarter of 2020 was $209 billion, which was an increase of 37% from sales over the same time period in 2019. With this rise in consumer demand, there has been an increased demand for quick, complex supply chain solutions.

Want to Make an Impact? Choose a Career in Supply Chain Automation

Greg Conner

February 25, 2021

I was recently on a Sunday afternoon Zoom call (gotta love COVID-19) with some old friends from college – Boiler Up! We all graduated in the early 2000s, thus we’re 15 years or so into our careers. As the conversation progressed through a multitude of topics from the weather to kids to the trials and tribulations of U.S. politics, one of my buddies expressed how much he dreaded Monday mornings. Although he has a great job, he said he feels “uninspired”. My other buddies quickly jumped in acknowledging their agreement. I asked: “What would make you all feel ‘inspired’?” Almost in unison they all said they “want to feel as though their work is truly making an impact.”

National Engineers Week: Why Supply Chain & Logistics?

Bailey Ludlam

February 23, 2021

In celebration of National Engineers Week – annual recognition of the importance of math, science, and technical skills – Bastian Solutions talked to three of its engineers to understand how they came to be an engineer, their experiences in the field, and how the supply chain industry has changed in the last year. Jason Tenorio, Director of Consulting, has more than 30 years’ experience in engineering and 15 years in consulting. Marcus Peck is a Project Manager in Greenfield, Indiana with about 10 years’ experience as an engineer, four at Bastian Solutions. Amelia Grace is a Systems Project Engineer and recent University of Illinois mechanical engineering graduate. “We are at the epicenter of solving customer problems, automation, and material flow. Really addressing shortages as it relates to labor, space, and time,” says Jason Tenorio.

System Integration Success Through Effective Communication

Dan Williams

February 17, 2021

Synchronizing complex automation systems and technologies is no easy feat. You’re not only coordinating controls and software but also ensuring that components, technologies, and processes work well together to achieve project goals. To make processes better. As unique as each system is, so too is design, installation and project management. The last thing you want is to have complications or hamper creativity that may give you the competitive edge you seek for your company.

Retrofits and Cutovers: What to Know Before Modernizing Your Automation System

Ahmed Arif

February 10, 2021

For any companies who has been a part of a retrofit or cutover project, you may be familiar with the challenges of taking on a project during a live operation. At Bastian Solutions, we see a lot of live operation projects every year – enhancements or modernizations of existing operations. These kinds of projects are considerably more difficult than projects that are performed in a greenfield (brand new building) or brownfield (existing building) site that aren’t operational today.

Automated Distribution: Bringing Innovation to Pharma Fulfillment at Knipper

Hunter Senn, Tim Brown

February 03, 2021

Based in New Jersey, J. Knipper and Company is one of the nation's largest third-party logistics service providers (3PLs) for the pharmaceutical industry. They are a service partner providing management of product sampling for pharmaceutical, biotech, and medical device professionals. Now with access to 75% of the U.S. population with 2-day ground service, Knipper can deliver product to customers faster, thus increasing customer satisfaction, creating unique opportunities, and greater specialization in direct to physician fulfillment.

30 Years of Industry Experience: Creating a Strong Foundation for Improved Kaizen Processes

Sean (Satoshi) Ito

January 27, 2021

Coronavirus (COVID-19) has penetrated every industry and forced changes throughout. Business processes have required accelerated reviews for the safety of the workforce and to adjust to changes in consumer demand. Supply chain and logistics has been in the spotlight with concerns about how shipments will get from one location to another, replenishment changes due to ecommerce trend acceleration, and demands for same day deliveries. This leads to process and management decisions. 2020 was a year of uncomfortable but necessary process change. Paralleled with new year’s resolutions and facing the “new normal” discussions, business around the world are working to have a more planned outlook with a better understanding of how to react and adjust. What aspects of your business processes should you protect and what do you change?

3 Key Lessons for New Year DC Throughput Efficiencies & Adaptability

Jason Tenorio

January 19, 2021

We’ve all heard some variation of the saying “Never Let a Crisis Go to Waste” but how good are we at recognizing the crisis and the best way to capitalize on it? As we enter this new year, we must acknowledge 2020 was unlike any other year in many ways, the COVID-19 pandemic disrupted everything in our lives: personal, political, and professional. The world learned to work from home, educate from home, and to the point of this article – shop from home. What can be learned from this “Great Accelerator” event to ensure distribution centers are ready to adapt in the future and improve throughput efficiencies? Here are three lessons from this past year, and a few recommendations for each to ensure the 2020 distribution center (DC) “crisis” doesn’t go to waste:

Supply Chain Returns: Strategically Handling the Post-Holiday Rush

Ryan Borgerding

January 13, 2021

With the hustle and bustle of the holiday season now over, many would think that retailers and manufacturers could catch their breath and start to focus on the next season. However, all retailers and online businesses know that there is one more hurdle to cross before closing out this season and that means processing returns! Here are 3 Key Thoughts for Strategically Managing Returns.

New Year DC Resolutions: 4 Operational Considerations for a Smoother Year Ahead

Mike Senuta

January 06, 2021

As we close the door on a year of tremendous challenge and change, it’s a good time for distribution center (DC) leaders to pause and reflect on how to apply the hard-won learnings of 2020 in order to make course corrections for 2021 and beyond. Despite how early it may seem, now is the time to prepare for the second half of 2021, by which time the COVID-19 pandemic may be substantially behind us. As you chart your distribution operation’s path forward consider a few key questions that take into account your business needs, workforce, trends and technologies. Not only will this help prepare your operations for a smoother process but will help you assess your capabilities as external factors continue to change.

7 Ways to Help Your Warehouse Employees Work at Peak Performance

Justin Willbanks

December 29, 2020

For years, logistics consultants, material handling engineers , and supply chain execution providers have been slicing-and-dicing warehouse statistics in a quest to enhance employee performance for the ultimate purpose of bringing profitable dollars to the bottom line. While having tangible statistics and historical records of warehouse operation is important, I suggest that these benchmarks alone will not drive peak employee or warehouse performance.

Scalable Automation: Creating Optimization for Today and Tomorrow at Parts Town

Joe Campbell, Spiros Tzanetakos

December 16, 2020

Parts Town needed a way to get ahead of their 30 percent year over year growth. Order printouts and manual push carts bustling from one side of the warehouse to another just wasn’t working anymore. Wanting to embrace their success without sacrificing their promise to customers of same-day delivery, Parts Town turned to Bastian Solutions. It was time to envision a new approach and make better use of their space.

Drones en la Cadena de Suministro

Carlos Candia

December 09, 2020

Era sólo cuestión de tiempo para que los proveedores logísticos, los integradores y las diferentes empresas multinacionales empezaran a buscar maneras de aprovechar esta tecnología.

Goods to Person Systems Stretch Beyond Social Distancing Benefits

Greg Conner

December 09, 2020

Various goods-to-person technologies have risen to the challenge of social distancing by creating naturally spaced workstations for employees and allowing companies to continue their business momentum. In some cases, ramping up to match shifts like we’ve seen in ecommerce. In Q3 2020, about $1 in every $5 was spent on online sales, according to U.S. Commerce Department retail data.

El Comercio Electrónico en México

Carlos Candia

November 18, 2020

Sin duda el comercio electrónico ha revolucionado la manera en la que las personas realzan sus compras. No sólo ha incrementado la participación comercial del comercio electrónico en el mundo, si no que en los años recientes el crecimiento exponencial representa una amenaza para el comercio tradicional. Read: El Comercio Electrónico en México

Multi-Site Project Implementations: Consistency Drives Efficiency

Kyle McCarty

November 18, 2020

As the global effects of COVID-19 continue to play out, demand for contactless shopping via eCommerce is increasing putting pressure on fulfillment. Businesses are scrambling to identify opportunities to increase supply across their distribution networks. Many are seeking support from automation systems integrators (conveyor, robotics, software, controls) across several fulfillment sites at once. While multi-site implementations can be challenging, when executed successfully they can achieve greater results than single-site implementations.

Pandemic Accelerated Growth: 5 Ways AGVs and AMRs are an Asset to Your Operations

Chris Morgan

November 12, 2020

Automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) are transforming the way manufacturing and distribution centers operate. They are easier than ever to integrate into your operations and are currently seeing a significant boost in adoption.

Black Friday Prep: Peak Season Trends

Matt Kuper

November 06, 2020

Although 2020 has been an unpredictable year with unprecedented commerce demands, this year worldwide ecommerce sales have already increased by 18% more than last year. That’s $3.5 trillion USD, according to Shopify. And, it’s expected to nearly double by 2023 to more than $6.5 trillion. Chances are that planning was already underway to shift processes to accommodate for the expected growth in ecommerce before the COVID-19 pandemic hit. However, the state of the world during the pandemic greatly shortened the time frame in which updates and changes needed to be made. Companies everywhere scrambled to quickly pivot based on their unique situations.

5 Order Fulfillment Technologies to Keep an Eye On

Greg Conner

October 28, 2020

As an independent systems integrator, Bastian Solutions is constantly evaluating the latest cutting-edge technologies. Largely driven by the continued growth of ecommerce, advancements in automated order fulfillment solutions continue at an unprecedented pace. Here are five order fulfillment technologies to keep an eye on…

Using an AutoStore ASRS as a Manufacturing WIP Storage Buffer

Ahmed Arif

October 22, 2020

With the advent of cube storage solutions, non-traditional ASRS have become more prevalent. In certain applications, the cube storage solution can be denser (smaller facility footprint) and less expensive than traditional ASRS.

Hyper-Local Fulfillment 101: Permanent Changes in Buyer Behavior

Alex Haines

October 14, 2020

This supply chain evolution has created the need for hyper-local fulfillment, which also comes with its own challenges. Customers expect things like free or low-cost shipping, same or next day delivery, hassle-free returns and inventory to be always in stock, just to name a few.

Breaking the Ice on Cold Storage Automation

Robert Humphry, PE

October 08, 2020

Bastian Solutions’ Supply Chain Explained: LIVE webinar series continued with Robert Humphry, manager of systems sales taking a look at the complicated industry of frozen and refrigerated goods.

B2B Warehousing: Automation to Transform your Operations

Jason Tenorio

September 30, 2020

Our second webinar of the Supply Chain Explained: LIVE series featured advice from Bastian Solutions’ Director of Consulting, Jason Tenorio, on challenges everyone in the B2B warehousing world is facing. The country has seen a large increase in onshoring due to international transportation issues, along with shutdowns or extreme volume losses in the food service, retail and entertainment industries. In some situations, B2B warehouses are being converted to ecommerce shipping sites, and are being asked to drop-ship direct to consumer orders. We’ve also seen an increase in labor shortages and turnover rates – making it that much harder to meet demand.

Ecommerce Automation: Addressing Overnight Changes in Buying Patterns

Matt Kuper

September 24, 2020

In the first installment of our Supply Chain Explained: LIVE webinar series, Director of National Accounts Matt Kuper discussed the massive impact that the COVID-19 pandemic has had on the ecommerce supply chain. With retailers shifting to more online sales, grocers managing more buy online, pick up in store (BOPIS) orders, and supply chain interruptions across the globe hindering the ability to order parts or products, we saw a major shift in buying patterns for both B2B and B2C.

Business Intelligence and the Benefit of Sofware Analytics

Brad Renshaw

September 21, 2020

'Business Intelligence' and 'Analytics' are buzzwords in our society. Any google trend search will show the rise of these buzzwords over the last 15 years. Everyone wants to make smart business decisions based on the data that they have; and everyone wants to know that they have made smart business decisions - and how to improve on those decisions. This is especially true in the automated warehousing industry as these systems need to produce an ROI to justify the expense of implementation.

5 Ways to Keep Your Project on Schedule

Gina Labou

September 10, 2020

The two weeks at the beginning of a project take just as long as at the end of a project. The difference between the beginning and end, is that the beginning is usually less stressful than when a project is getting close to a deadline or a hard Go Live date. It can be easy to let precious time slip! By being efficient during the negotiation stage and clearly communicating the project timeline and milestones at the beginning of the process, you can help your projects run smoother.

10 Types of Ancillary Equipment for Industrial Robotic Systems

Trent Wideman

September 03, 2020

Now, more than ever, companies struggle to staff industrial areas due to the ongoing labor shortage. Pair this with slim margins, and the need to improve efficiencies, lower labor costs, and improve quality is magnified. One avenue to accomplish this, is through an industrial robotic system. Robotic systems can accomplish many tasks within an industrial environment, including palletizing, depalletizing, case packing, machine tending, and many other roles.

How Much Does Pallet Racking Cost?

Ahmed Arif, Greg Conner

August 27, 2020

There are many factors which must be considered when pricing the various types of pallet racking. For the most accurate pallet racking price you should always consult with your material handling provider. However, what if you’re only looking for a ROM (rough order of magnitude) or high-level estimate? Below are a few rules of thumb that will help you determine a rough price estimate for pallet racking.

Bastian Solutions Modular Sorter

Sam Osterhout

August 19, 2020

Due to the rapidly expanding industry of ecommerce, ease of installation and maintenance of conveyor systems is exceedingly critical to remain competitive in today’s material handling market. The more complicated the system, the more of an impact this can have on its design and success as a solution. In material conveyance terms, sortation is one of the most complicated problems out there. Typical medium rate sortation requires AC power, DC power, and pneumatics for successful sortation of packages up to 75 pounds in weight. They provide rates up to 300FPM at 85CPMwith a maximum sorter length of 150ft. Bastian Solutions’ conveyor team has now developed a solution that provides the same speed at 90CPM, an unlimited maximum sorter length, and requires nothing but low-voltage DC power for operation, all while offering competitive pricing; the Modular Sorter.

2020 Internship Program

Shelby Shay

August 13, 2020

Ever wondered what Bastian Solutions interns are up to during their programs? Bastian Solutions makes every effort to ensure each intern goes back to school or out into the industry with valuable skills necessary for success. From controls to software and systems, our interns had a diverse experience this year, and even with the challenges presented with COVID-19, they each flourished and brought great value to our teams!

Implementing AGVs with Robotic Palletizing Systems

Scott Hendricks

August 05, 2020

An automated guided vehicle’s (AGV) key role when interacting with robots is the delivery/removal of materials. Special attention needs to be given to interaction points in order to have a successful automation ecosystem

Microfulfillment Part 2: Pros and Cons

Greg Conner

July 29, 2020

The term “microfulfillment center” has quickly become one of the top buzzwords in material handling. But what is it and is investing in it the right decision for your supply chain?

Microfulfillment Part 1: What is Microfulfillment?

Ahmed Arif

July 22, 2020

Without a doubt, microfulfillment is one of the hottest trends in supply chain. The ability to get products into consumers’ hands quicker than your competitors is the ultimate leg up, so not only is it a trend, but it’s a strategy enabling today’s retailers to decentralize fulfillment, create a better customer experience and redefine the retail landscape. So, what is it?

Building A Community for Women in Tech: Mentorship and Sponsorship

Amanda Padilla, Tiffany Joseph

July 15, 2020

In the spirit of Canada’s National Engineering Month back in March, and as we welcome a new wave of grads into the workforce, we’re sharing our top tips for inspiring students and young engineers to join the engineering field, stay motivated, and find the community they need to feel sense of belonging. In light of COVID-19’s isolation measures, there’s no better time to connect with community members for a video call to discuss their goals and how you can support them.

Promoting Warehouse Worker Safety Post-COVID-19

Jason Nowak

June 23, 2020

During this global coronavirus pandemic, people are concerned with protecting themselves and their families from contracting and spreading the disease; many go to extraordinary measures to ensure everyone they care about stays healthy. For employers, this protective nature extends to the employees who are the foundation of their business too.

How to Properly Select a Vertical Reciprocating Conveyor

Robert Shenon

June 17, 2020

With skyrocketing warehouse real estate prices in many parts of the country, Bastian Solutions is finding more of our customers want to make better use of their vertical cube.

Throwing Good Money After Bad: Addressing Failed Operational Investments

Brian Shepherd

June 09, 2020

Throwing good money after bad often happens without the realization that it’s being done. We’ve worked with several clients over the years where the common thread across projects has been an investment in something of considerable capital value that simply isn’t well suited for the client’s operation.

A New Graduate's Experience in the Warehouse Automation Environment

Kevin Najdienow

June 03, 2020

Graduating from university is an exciting and meaningful milestone for many. Following shortly after is a huge leap into the first full-time position of your career

The Importance of Discussing Slotting Early in New Facility Design

Tyler Stratton

May 19, 2020

When designing a new warehouse or distribution facility, the earlier that conversations are had about slotting goals, the better the end result.

How Automation is Helping During a Pandemic

David Musch, Liz Rouech

May 14, 2020

Because of COVID-19, many manufacturing companies are finding themselves needing to change operating procedures. Here's how automation is helping one company make much-needed PPE.

Using a Gaming Engine for Agile Supply Chain Optimization

Michael Walters

May 12, 2020

How embracing agility and operational responsiveness in supply chain modeling and network design software gives businesses the best opportunity for success.

Questions to Expect From a Material Handling Integrator

Michael Pesce

May 05, 2020

In any material handling project or consultation, the first step is getting to know your business and its needs. Here are some of the questions you can expect.

World Day for Safety & Health at Work: Looking To The Future

Tiffany Joseph

April 28, 2020

With business so drastically changed amid the crisis, will the focus on ensuring worker health and safety be permanent?

Automation in Software Development

Ryan Ristau

April 23, 2020

Automation in software can be a very powerful thing, when done correctly. Here are some tips on how to analyze whether automating a process is the right decision.

What Do Material Handling Applications Engineers Do?

Daniel Going

April 14, 2020

A break down of the role of applications engineers and how they help ensure each project is successful.

The Benefits of Post-Implementation Support

Luke Sutton

April 09, 2020

Even the best designed system isn't perfect, so having a reliable support system in place is vital to the success of a high performing business.

Robot EoAT Tool Changers: How & Where They Are Used

Mitch Stevens

April 07, 2020

On any given production line, workers pick up different specialized tools to complete different tasks. End of arm tool changers allow robots to do the same.

A Thank You to Essential Businesses and Personnel

Liz Rouech

March 30, 2020

Without the world of supply chain – truck drivers, factory employees, maintenance crews and retail workers, just to name a few – our world might, figuratively, stop turning.

What's the Difference Between WMS, WES and WCS?

Mohammad Shaban

March 24, 2020

If you work in material handling or order fulfillment, you've heard these terms, but they're hard to keep straight. Read this article to learn which piece of the software puzzle does what.

How COVID-19 Will Permanently Change your Omni-Channel Supply Chain

Alex Haines

March 19, 2020

As the COVID-19 pandemic continues to force unprecedented shut downs, will the resulting changes to supply chains be temporary anomalies or permanent changes?

MODEX 2020: A Lesson in Resiliency

Liz Rouech

March 17, 2020

Despite fears of the COVID-19 pandemic amidst the biggest trade show of the year, the supply chain industry adapted and made the best of a difficult situation.

The Changing Role of a Site Supervisor

Tiffany Joseph

March 16, 2020

With large-scale projects, proper planning is required for success. This is where having a good site supervisor makes all the difference.

Data Analysis - Time Consuming, but Vital

Jason Tenorio

March 12, 2020

When designing advanced automation systems, detailed, accurate customer data is the key to delivering the best recommendations and ROI.

The Importance of Validating AGV Design with Simulation

Jiayao Zhang

March 05, 2020

AGVs have some pretty impressive benefits, but only if implemented correctly. Here's how simulation can ensure the right AGV count and design for your warehouse or manufacturing operations.

Delivering Best Buy's Supply Chain Transformation

Linda Grady

March 03, 2020

Learn how we helped Best Buy overhaul its omnichannel operations and supply chain network to stay competitive against Amazon.

Replenishment: The Hidden "Traffic Cop" of Distribution Operations

Mike Prince

February 27, 2020

Without a solid, well-designed replenishment strategy as part of a fully integrated operation, picking systems can't operate at their optimal level. Here are some tips to help.

Six Reasons to Simulate Your Operations

Pablo Pozas

February 26, 2020

Six reasons you should consider simulations to help address some of the challenges in your manufacturing or warehousing environment.

Weathering the Storm, Part 2: The Balancing Act of Supply Chain Risk Management

Justin Willbanks

February 19, 2020

It's impossible to predict where or when a disaster may occur, but these tips can help mitigate the risk in today's increasingly global supply chains.

Weathering the Storm, Part 1: Preparing Operations for Natural Disasters

Justin Willbanks

February 18, 2020

Understanding how your operation could be affected in the wake of a natural disaster can help your business survive the worst.

The "Final 50 Feet" of Ecommerce Delivery: Trends, Challenges, and Technology

Mike Senuta

February 13, 2020

While the “last mile” has long been a focus for retailers and carriers, one particularly challenging element is the “final 50 feet” of urban parcel delivery.

Staffing For Peak Season: What Went Wrong?

Justin Willbanks

February 11, 2020

If your operations hired additional staff over peak season and it was still a struggle to keep up, these factors could have been overlooked in your planning process.

Building the Business Case for Distribution Center Automation

Dustin Crandall

February 06, 2020

While there is often a compelling ROI for automating your DC operations, there are several other key factors that should also be considered when building your business case.

Importance of Communications in Supply Chain Management

Liz Rouech

February 04, 2020

From timely deliveries to employee morale, communications touch every aspect of any business. These tips will help you establish an effective communication plan.

How Automated Material Handling Systems Impact Warehouse Facility Design

Mike Clemens

January 30, 2020

Automated material handling systems often have requirements that exceed typical warehouse design considerations. These are the items to keep in mind to ensure your new distribution facility can properly house these complex systems.

Lean Warehousing: The 5S Method

Rob Schabinger

January 28, 2020

Developing a Lean culture in your organization is a multi-step process and, in this article, we will discuss one step in particular: establishing a 5S program.

Two Key Elements to Effective Change Management

Landon Mumbower

January 23, 2020

Change is not easy and not everyone adapts well. Fortunately, with effective change management, successful transformation can be reached with minimal issues.

Creating Project Teams with the Right Mix of Engineering and Operational Expertise

Justin Willbanks

January 21, 2020

Successful warehouse projects require collaboration between the individuals possessing engineering and analytical knowledge and those with a deep understanding and expertise of the operation itself.

Planning Your Future DC

Wayne Lewis

January 14, 2020

Planning for a future distribution center can be a daunting task, but these tips for developing a robust plan will help mitigate risk and ensure success.

AutoStore Aims to Redefine Retail With Micro-Fulfillment

Tim Duket

January 08, 2020

AutoStore is redefining retail and customer service with an exciting new micro-fulfillment campaign and design concepts that will help retailers enhance a customer’s in-store experience

AutoStore anuncia campanha de micro-execucao (Portuguese)

January 08, 2020

A AutoStore está redefinindo o serviço de varejo e atendimento ao cliente com uma nova campanha de microprocessos e conceitos de design interessantes que ajudarão os varejistas a melhorar a experiência na loja do cliente.

AutoStore annonce une campagne de micro-traitement (French)

January 08, 2020

AutoStore redéfinit le commerce de détail et le service client avec une nouvelle campagne de micro-exécution et des concepts de conception passionnants qui aideront les détaillants à améliorer l'expérience en magasin d'un client.

AutoStore anuncia la campana de micro-fulfillment (Spanish)

January 08, 2020

AutoStore está redefiniendo el servicio minorista y de atención al cliente con una nueva campaña de microprocesos y conceptos de diseño interesantes que ayudarán a los minoristas a mejorar la experiencia de la tienda del cliente.

Reverse Logistics & Omnichannel Returns: Maximizing Opportunity

Jeff Snyder

January 07, 2020

Today’s shoppers do not hesitate to send back items that do not meet their expectations. Modernizing the returns process has become a key objective for many retailers.

Why Spare Parts Distributors Should Consider Goods-To-Person

Kyle Dorge

December 18, 2019

Over the years, Bastian Solutions has partnered with several OEMs & spare parts distributors to improve their order fulfillment systems. We’ve found that goods-to-person systems are a great fit.

Why Your Material Handling System Is Only as Good as Your After-Sales Support

Robert Shenon

December 12, 2019

When it comes down to it, after-sales support is about making the customers’ lives easier. We believe it is vital to take care of the customer throughout not only the sales cycle, but also the lifecycle of anything we provide.

The Prime Effect, Labor Shortages, and Dynamic Economy: A Glance at the 2020 Market

Maggie Moran

December 04, 2019

While impossible to predict, certain market trends can give us an idea on what to expect in the supply chain and logistics market for 2020 and how to prepare.

Automation is Here to Stay (and Improve Your Life)

Blake Bearden

November 21, 2019

I often get asked about automation’s effects on employment. Here are some lessons from history that show how the implementation of automation improved the quality of our lives by changing the kinds of jobs available.

How to Choose the Correct Divert for Your Conveyor System Design

Jack Barry

November 12, 2019

There are a wide-range of divert options available for conveyor, ranging from fairly simple to highly complex. These are the factors to consider when choosing what type of divert is best for your system.

The Value of a Good System Test Plan and Test Scenarios

Sheila Dooley

November 06, 2019

As distribution centers become more automated, a well thought-out and formal warehouse system test plan and test scenarios can help conquer these increasingly complex systems.

Automated Bulk Case Dispensing with Conveyor

Sam Osterhout

October 30, 2019

Our client needed a better solution for building mixed-SKU orders. Here's how we designed a simple solution that increased speed and accuracy.

How an Apparel Company Moved from a 3PL to In-House Distribution

Chris Bratten

October 17, 2019

After previously relying on a third-party logistics company to handle shipments to its global customer base, Adore Me knew it was time to bring its order fulfillment operations in house.

Third Party Logistics vs. In-House: What's Right for Your Operation?

Robert Humphry, PE

October 09, 2019

Every warehouse operation has unique challenges. When considering third-party logistics, it's important to have a thorough understanding of the entire operation.

Sifting Through Single Item Sortation

Evan Cleveland

October 01, 2019

Single item sortation is frequently used to quickly fill multiple orders that contain similar items. Here's how it works.

6 Reasons Why You Need a Site Manager on your Project

Debbie Hernandez

September 24, 2019

All projects, large and small, have many moving parts that need to come together in time to meet your deadline. For projects to run smoothly, it's important to have one person who knows your system inside and out, making sure it all goes smoothly - a site manager.

Inside the Success of an Electronics eCommerce Distribution Center

Nick VanWallaghen

September 13, 2019

With the right people, processes, and technology in their new advanced distribution center, NewEgg can accurately fill orders faster with a lower cost of shipping and provide overall better customer service.

Tackling Returns: An Online Clothing Retailer Changes the Game

Kyle McCarty

September 10, 2019

Dealing with returns and reverse logistics can be a struggle for ecommerce order fulfillment - especially in the retail and consumer goods industries. Here's how we helped one client improve their returns process.

Finding the Right Solution: Supercapacitors vs. Batteries

Tiffany Greyson

August 28, 2019

When making a decision, it’s important to fully consider the benefits and disadvantages of each available option. Here's how we decided between supercapacitors and batteries when developing our warehouse robots.

How the World's Largest Wine & Spirits Distribution Center Ships 25 Million Cases Each Year

Chris Bratten

August 20, 2019

After consolidating all the inventory and functions of its Florida facilities into a single location, Southern Glazer’s Lakeland, Florida facility is now the largest liquor spirits and wine distribution hub on the planet.

Retail Fulfillment: The Costs to Be Free

Kelsey Bates

August 15, 2019

As ecommerce continues to grow, it’s apparent that fast and free shipping is a key motivator for online shoppers.

5 Reasons to Study Your Supply Chain Network

Jose Bejarano, Michael Walters

August 07, 2019

Whether a company has established supply chain optimization as a competitive advantage or is just starting to explore the possible benefits, here are 5 reasons to conduct a distribution network study.

Automation's Effect on Flexibility

Joe McGrath

July 31, 2019

When exploring automated solutions, it’s important to consider not just the benefits, but the overall impact each will have on your operations - including their effects on flexibility.

How to Identify a Replacement Conveyor Part

Sarah Fronczak

July 23, 2019

Replacing conveyor parts is a normal part of system maintenance, but it's not always easy to identify the right part number to reorder. This guide will help.

Joint Process Improvement: How to Find the Right Partner

Ahmed Arif

July 11, 2019

A joint process improvement program should reduce costs and improve quality - if you choose the right partner. Here are the characteristics you should look for to ensure success.

Drones in Supply Chain

Carlos Candia

July 09, 2019

Drones are becoming increasingly popular in multiple industries, but will they ever become an essential tool for warehouse management and logistics?

Why You Don't Need a Consultant

Dean Starovasnik

June 28, 2019

Not sure whether you need a consultant? This quick guide should help you decide if hiring one is right for your operation.

Creating a Successful Cross-Docking Operation

Carlos Minjares

June 26, 2019

One of the best options to reduce waste is to implement cross docking, but it requires careful consideration and planning to be effective.

Creating a Culture of Continuous Improvement: Part 2

Rob Schabinger

June 20, 2019

While every organization is unique, the steps required to build a continuous improvement culture are the same.

Creating a Culture of Continuous Improvement: Part 1

Rob Schabinger

June 17, 2019

Creating a culture of continuous improvement requires commitment, investment, and empowerment. First, you must understand what continuous improvement is.

Major Trends That Will Drive Distribution Throughout the 2020s

Marvin Logan

June 13, 2019

Millennials, and their desire for choice and convenience, will drive requirements and expectations on fulfillment and logistics creating a new “on-demand ecommerce” model throughout the 2020s.

Florida’s Growing Distribution & Logistics Market

Reed Langton

June 11, 2019

With over 20 million residents and more than 100 million visitors every year, plus the growing demand for faster delivery, Florida has seen tremendous growth in distribution centers over the past few years.

3 Ways Lift Assist Devices Can Benefit Your Manufacturing Process

Mason Cole

June 06, 2019

Rather than risking damage or injury when moving large and heavy objects, more and more companies are turning to ergonomic industrial lift assist systems. Here are 3 benefits that make lift assist devices a worthwhile investment.

O que e o AutoStore? (Portuguese)

June 04, 2019

Saiba mais sobre o AutoStore, um sistema de armazenamento e recuperação automatizado goods-to-person que é líder no mercado em termos de densidade de armazenamento.

En quoi consiste l'AutoStore? (French)

June 04, 2019

Learn more about this unique automated warehouse storage system and what makes it the best option for maximizing storage density.

Que es AutoStore? (Spanish)

June 04, 2019

Obtenga más información sobre este exclusivo sistema automatizado de almacenamiento de almacén y lo que lo convierte en la mejor opción para maximizar la densidad de almacenamiento.

What is AutoStore?

Ryan Nicholas

June 04, 2019

Learn more about this unique automated warehouse storage system and what makes it the best option for maximizing storage density.

3 Ways Simulation Modeling Optimizes Distribution Center Design

Tim Duket

May 30, 2019

System simulation modeling is a very effective strategy to validate the future-state design of a distribution center, but the benefits don’t end there.

Michigan’s Contribution to Material Handling

David Musch

May 23, 2019

How Michigan’s history as a regional center of automotive manufacturing led to the rise of innovative assembly line technologies.

What are Photo Eye Sensors, and How Do They Improve System Automation?

Blake Smith

May 21, 2019

Whether they’re used to sense the presence of boxes on a conveyor or parts on a manufacturing line, photo eyes help keep automated systems running around the world.

8 Questions to Consider When Choosing Warehouse Racking

Cody Caissie

May 17, 2019

While it’s pretty simple to construct, the art of properly choosing and implementing racking can either optimize or inhibit your storage density. These are some questions to consider to ensure you select the best warehouse racking solutions for your facility.

Choosing your Material Handling System: A Quest for the Right Solution

Benton Graff

May 14, 2019

Your business is starting to take off and orders are coming in faster than you can keep up. It’s starting to look like time for an upgrade to your warehouse system, but where should you begin your search? These tips will help you start the journey.

Designing an Endless Metal Belt Conveyor Solution to Withstand High Temps

Tom Gregovich

May 09, 2019

While every operation is different, some have unique challenges that require creative solutions. This client needed a conveyor that can tolerate high temps while transporting molten plastic. Here's how we designed the solution.

4 Steps to Reduce Operational Waste in an E-commerce World

Jordan Wengert

May 08, 2019

The Toyota Production System (TPS) characterizes waste using 3 Ms: Muda, Mura, and Muri. These 4 steps can help ecommerce organizations enhance their understanding of these wastes and create a plan reduce them.

3 Things That Will Help You Succeed in a Robotics Career

Hans Leidenfrost

May 02, 2019

At Bastian Solutions' R&D branch, we have seen many intern candidates and interested students apply, all hoping to get into robotics. Here are three characteristics that we look for. They may not be what you think!

4 Signs It's Time to Replace That Outdated Conveyor System

Sky Hernandez

April 30, 2019

Conveyor systems can last a long time, but even the best maintained systems only last so long. Here are 4 signs that it's time to replace your outdated conveyor system.

The Rise of the Urban DC

Jeff Snyder

April 23, 2019

More and more people, especially young adults, are moving into cities. To reach this increasingly important market segment, retailers need to find a profitable and efficient way to do urban fulfillment.

5 Simple Strategies to Attract and Retain Warehouse and Distribution Center Labor

Greg Conner

April 16, 2019

Warehouse and distribution center managers face massive challenges in both hiring and retaining employees. Here are five simple strategies that help attract and retain warehouse and distribution center workers.

Technological Advancements Enabling the Growth of Robotic Picking

Jason Tenorio

April 04, 2019

In the very near future, robotic picking will become mainstream, facilitating a 24/7 picking and order fulfillment environment. Improvements in a few existing technologies have helped pave the way.

3 Advanced Features of the ZiPline Shoe Sorter

Andy Eckerle

April 02, 2019

From day one, the main design criteria for our ZiPline shoe sorter was maximum uptime with industry-leading crash avoidance. That’s why we developed the best slat, shoe, and end offload in the industry.

Palletizing and Depalletizing with Cobots

Geoff Schreiber

March 28, 2019

Palletizing and depalletizing with collaborative robots just made a huge step forward. These easy-to-integrate solutions can handle a range of product sizes and styles while eliminating the need for safety fencing and requiring minimal floor space.

The Customizable Gripper That’s Changing Robotic Handling

Adam Kulon

March 26, 2019

Until recently, handling delicate products required a human touch. The flexibility and dexterity of Soft Robotics' new modular collaborative robot gripper kit changes that.

Lessons Learned: Styrofoam Coolers and Timing Belt Transfers

Mark Zeilinger

March 20, 2019

While most of our projects are successful, there is always the occasional project that didn’t go as planned. Here are some lessons learned from a recent project involving timing belt transfers and styrofoam coolers. Read: Lessons Learned: Styrofoam Coolers and Timing Belt Transfers

The Emergence of Kiva Look-Alikes

Wayne Lewis

March 14, 2019

After Amazon acquired Kiva Systems, these look-alike vendors have copied and expanded on the fetch & carry, goods-to-person fulfillment method. Read: The Emergence of Kiva Look-Alikes

7 Energy Considerations for Material Handling Automation

Kyle Dorge

March 11, 2019

Automation can provide a wealth of benefits with the right system. Don't overlook these 7 energy-related questions when selecting which automation technologies are best for your operation. Read: 7 Energy Considerations for Material Handling Automation

Distribution Facility Selection: It’s Not Just About Location and Cost

Wynn Watson

March 06, 2019

Cost and location are important factors when selecting a new distribution facility, but don't overlook these important physical components. Read: Distribution Facility Selection: It’s Not Just About Location and Costy

What to Expect When Onboarding at an Engineering Company

Pablo Pozas

February 28, 2019

Here's what you can expect when starting a new role at an engineering company based on my experience joining a team of industrial & systems engineers. Read: What to Expect When Onboarding at An Engineering Company

SpeedCell: Store More in Less Space

Reed Langton

February 26, 2019

Warehouse and distribution companies often need to hold many SKUs and pick faces in a small space. For this client, the SpeedCell storage system was the perfect solution. Read: SpeedCell: Store More in Less Space

Labor Management’s Role in Automation

Justin Willbanks

February 21, 2019

While effective labor management is vital in any operation, it’s critical to not lose sight of its importance as the supply chain and material handling industry moves further down the path of automation. Read: Labor Management’s Role in Automation

5 Simple Ways to Protect Your Warehouse Pallet Rack

Gina Labou

February 19, 2019

You've made an investment in your pallet racking, so why not take the next step and protect it? Here are 5 simple ways to protect your warehouse pallet rack and improve warehouse safety. Read: 5 Simple Ways to Protect Your Warehouse Pallet Rack

Split Case Picking Systems: A Beginner’s Guide, Part 3

JD Stumpf

February 15, 2019

With the growth in e-commerce, the demand for split case picking order fulfillment systems has never been higher. Here's Part 3 of our Beginner's Guide: Considerations for Choosing a Split Case Picking System Design Read: Split Case Picking Systems: A Beginner’s Guide, Part 3

Split Case Picking Systems: A Beginner's Guide, Part 2

JD Stumpf

February 14, 2019

With the growth in e-commerce, the demand for split case picking order fulfillment systems has never been higher. Here's Part 2 of our Beginner's Guide: Options for Designing a Split Case Picking System Read: Split Case Picking Systems: A Beginner’s Guide, Part 2

Split Case Picking Systems: A Beginner’s Guide, Part 1

JD Stumpf

February 12, 2019

With the growth in e-commerce, the demand for split case picking order fulfillment systems has never been higher. Here's Part 1 of our Beginner's Guide: What Is Split Case Picking? Read: Split Case Picking Systems: A Beginner’s Guide, Part 1

La importancia de utilizar un Consultor en Logística en México

Carlos Minjares

February 07, 2019

Mexico needs consultants to get to the next level. To get there, Mexican companies need to trust that not everything can be solved from the inside. Read: La importancia de utilizar un Consultor en Logística en México

Trends Driving the Case for Distribution Center Automation

Mike Senuta

January 31, 2019

An overview of the economic and technological trends that are increasing demand (and ROI) for distribution center automation. Read: Trends Driving the Case for Distribution Center Automation

Velocity Slotting with Supply Chain Software

Chris Bratten

January 29, 2019

Velocity slotting can drastically improve order pick time and operator productivity, if used correctly. Here's what you should keep in mind. Read: Velocity Slotting with Supply Chain Software

Integrating Conveyor into a Part Press Operation

David Musch

January 25, 2019

When trying to determine the best automated solution for a manufacturing application, it’s important to ask the right questions. Read: Integrating Conveyor into a Part Press Operation

Tips on Integrating Pallet Flow Rack in a Freezer

Greg Conner

January 23, 2019

Standard pallet flow components will not hold up to the rigors of cold storage, but these tips will help you find what will. Read: Tips on Integrating Pallet Flow Rack in a Freezer

The Blockchain Supply Chain: Transparent and Traceable

Kelsey Bates

January 17, 2019

Modern supply chains are extremely complex, making it difficult to track provenance, production methods, and more. Blockchain technology can change that. Read: The Blockchain Supply Chain: Transparent and Traceable

AutoStore Black Line : Reponses a vos questions (French)

January 15, 2019

Qu'est-ce qui différencie le nouvel AutoStore Black Line? Nous avons préparé un Q&R pour que vous puissiez découvrir les nouveautés et savoir si cela vous convient.

AutoStore Black Line: Resposta para as suas duvidas (Portuguese)

January 15, 2019

O que há de diferente no novo sistema de mercadorias para pessoas da AutoStore Black Line? Preparamos uma sessão de perguntas e respostas para que você possa aprender o que há de novo e se é certo para você..

AutoStore Black Line: Las respuestas a sus preguntas (Spanish)

January 15, 2019

¿Qué tiene de diferente el nuevo sistema AutoStore Black Line de bienes a persona? Hemos preparado un Q&A para que pueda aprender qué hay de nuevo y si es adecuado para usted.

AutoStore Black Line: Your Questions Answered

Derek Cribley

January 15, 2019

What's different about the new AutoStore Black Line? We've put together a Q&A so you can learn what's new and if it's right for you. Read: AutoStore Black Line: Your Questions Answered

The 8 Wastes of Lean Manufacturing Applied to Warehouse Operations

Rob Schabinger

January 10, 2019

Using lean manufacturing principles to increase efficiency and productivity in warehouse operations by eliminating wasteful, non-value-added components. Read: The 8 Wastes of Lean Manufacturing Applied to Warehouse Operations

Which Products Should Go into a Goods-To-Person System?

Ahmed Arif

January 03, 2019

Considering a goods-to-person system, but not sure which one to choose or what to put inside? Start by analyzing your data. Read: Which Products Should Go into a Goods-To-Person System?

Trends in Supply Chain Network Software Stack

Mike Prince

December 27, 2018

Supply chain network software tools that can help optimize inventory, facilities, and transportation - and some tips to use them. Read: Trends in Supply Chain Network Software Stack

Lessons From the Amazon Effect

John Knudsen

December 19, 2018

How the retail and material handling industries have evolved to service increasing e-commerce demand. Read: Lessons From the Amazon Effect

Great Gifts to Give an Engineer

Kelsey Bates

December 10, 2018

We polled Bastian’s engineers to see which gifts they’d love to get this holiday season. From books to gadgets, even STEM toys for future engineers, our fifth annual Gifts for Engineers holiday guide is sure to please! Read: Great Gifts to Give an Engineer

5 Questions to Ask When Considering AGVs

Mason Cole

November 30, 2018

Wondering whether automated guided vehicles (AGVs) are the right solution for your material handling problem? These 5 questions will help. Read: 5 Questions to Ask When Considering AGVs

The Art of Reusing Conveyor

Mike Czernik

November 28, 2018

When you’re tasked with reusing conveyor the customer already has, these tips will make the redesign and transition as smooth as possible. Read: The Art of Reusing Conveyor

Optimizing Productivity and Space Utilization Through Warehouse Slotting

Michael Wells, Tyler Stratton

November 15, 2018

One of the differentiators between average-class and best-in-class operations is having an active warehouse slotting program. Read: Optimizing Productivity and Space Utilization Through Warehouse Slotting

A Food Bank Supply Chain: The Logistics of Feeding the Hungry

Dustin Crandall

November 13, 2018

Food banks from a supply chain perspective: how they receive, store, process, and distribute millions of pounds of food out to the community. Read: A Food Bank Supply Chain: The Logistics of Feeding the Hungry

What is a Pallet Positioner and Why Do I Need One?

Sarah Fronczak

November 08, 2018

Find out how pallet positioners like the PalletPal™ can make loading and unloading pallets faster, safer, and easier for your workforce.. Read: What is a Pallet Positioner and Why Do I Need One?

Reaching The Apex 2018 in Review

Amanda Bomar, Bastian Solutions

November 06, 2018

A review of Bastian Solutions’ Reaching the Apex 2018, a 3-day supply chain and logistics event combining education, facility tours and one-to-one consulting to take your distribution operations to the next level. Read: Reaching The Apex 2018 in Review

5 Advantages of a Cobot from Universal Robots

Adam Kulon

October 30, 2018

Do you want to automate a process in your facility without breaking the bank? Here are 5 advantages of cobots. Read: 5 Advantages of a Cobot from Universal Robots

Distribution Center Layout and Design - Part 2: Systematic Layout Planning

Marvin Logan

October 25, 2018

Effective distribution center layout planning is essential for achieving optimal performance. Systematic Layout Planning is our preferred strategy.. Read: Distribution Center Layout and Design - Part 2: Systematic Layout Planning

Distribution Center Layout and Design - Part 1: Fundamentals

Marvin Logan

October 25, 2018

Before diving in to more complex topics, it’s important to have a general understanding of the types of DCs and the functions that happen inside. Read: Distribution Center Layout and Design - Part 1: Fundamentals

Back to Basics: 4 Common Types of Racking & Their Benefits

October 18, 2018

Racking is one of the most basic tools in material handling. Here is a simple overview of 4 common types and their benefits. Read: Back to Basics: 4 Common Types of Racking & Their Benefits

A Guide to Testing Your Warehouse Execution System (WES)

Will Tritle

October 16, 2018

A WES is a powerful tool that can help a wide range of warehouse DCs. Here’s what’s required to properly test and implement a warehouse execution system.. Read: A Guide to Testing Your Warehouse Execution System (WES)

Automated Picking Technologies for Omni-Channel Fulfillment

Mike Clemens

October 11, 2018

There are many automation technologies available to improve omni-channel fulfillment – but which are right for your operation? Read: Automated Picking Technologies for Omni-Channel Fulfillment

How Industrial Automation Helped Detroit Recover

Reed Langton

October 04, 2018

With the perseverance of its manufacturing industry and the help of innovations like industrial automation, Detroit has made an impressive comeback. Read: How Industrial Automation Helped Detroit Recover

5 Things to Consider When Implementing Trash Conveyor

Gina Labou

September 27, 2018

Don’t throw your money in the trash! Here are the first 5 factors you need to consider when selecting trash conveyor. Read: 5 Things to Consider When Implementing Trash Conveyor

Fixing a Conveyor Belt Tracking Issue

Wes Bryant

September 19, 2018

How a conveyor belt tracking issue let us prove our commitment to providing exceptional customer service. Read: Fixing a Conveyor Belt Tracking Issue

How to Calculate the Ideal Building Column Spacing for Warehouse Pallet Racking

Christopher Dyjak, Greg Conner

September 13, 2018

Anyone who has been through the process of laying out warehouse pallet racking knows the frustrations of trying to accommodate building columns… Read: How to Calculate the Ideal Building Column Spacing for Warehouse Pallet Racking

8 Top Recruiting and Interview Tips for Companies and Job Seekers

Bastian Solutions

August 28, 2018

The hiring process can be a challenge for both companies and candidates. Here are 8 recruiting and interview tips to make the process better for everyone. Read: 8 Top Recruiting and Interview Tips for Companies and Job Seekers

5 Cobot Applications for Distribution Centers

Christopher Dyjak, Greg Conner

August 22, 2018

From picking, packing, palletizing and beyond, here are some distribution center applications that can benefit from using cobots, or collaborative robots. Read: 5 Cobot Applications for Distribution Centers

Understanding Host System Integration with Exacta: Supply Chain Software

Bastian Solutions

August 07, 2018

Integrating supply chain software may seem intimidating, but with the help of our experts and a good software package such as Exacta, connecting your host software system to your automated material handling system is easy. Read: Understanding Host System Integration with Exacta: Supply Chain Software

Integrating a Modular Overhead Conveyor System

Christopher Dyjak

August 01, 2018

How Bastian Solutions evaluated and integrated an overhead conveyor system for a customer’s new manufacturing procedure. Read: Integrating a Modular Overhead Conveyor System

Increase Revenue with Automatic Stretch Wrapping

Bastian Solutions

July 26, 2018

You spend millions of dollars to get your product to the customer as fast as possible. So why let outdated wrapping procedures slow you down? Read: Increase Revenue with Automatic Stretch Wrapping

Think Globally, Shop Locally: Choosing Your Material Handling System Integrator

Ahmed Arif

July 24, 2018

Whether you’re in Atlanta or Madrid, there are benefits to selecting a material handling system integrator with a local presence. Read: Think Globally, Shop Locally: Choosing Your Material Handling System Integrator

3 Factors for Proper Roll Handling

Bastian Solutions

July 19, 2018

The key to any material handling operation is the collection of product data. For roll handling, these are the most important pieces of information to have. Read: 3 Factors for Proper Roll Handling

4 Things to Consider When Selecting Wire Decking

Cuong Ngo, Greg Conner

July 11, 2018

After you’ve decided wire decking is the best option for your warehouse or distribution center, you still need to decide which options will work best. Here are 4 things to consider when selecting the best wire decking for your application. Read: 4 Things to Consider When Selecting Wire Decking

Are You Being Held Hostage by Your Material Handling Provider?

Greg Conner

July 03, 2018

One of the most important questions you should ask before choosing your material handling systems provider is: do they program in an open controls architecture? The implications of the answer might surprise you. Read: Are You Being Held Hostage by Your Material Handling Provider?

Surprising Applications for Plastic Modular Chain Conveyors

David Musch

June 28, 2018

Part 2 of our series on plastic chain conveyors. Typically used to transport clean, cool, or small products, plastic modular chain conveyors are surprisingly well suited for the opposite, too. Read: Surprising Applications for Plastic Modular Chain Conveyors

3 Reasons to Implement a Plastic Chain Conveyor System

JT Goodwin

June 26, 2018

The demand for plastic chain conveyor systems has been steadily increasing as companies realize the benefits they provide. Here are the top three reasons why you should consider using a plastic chain conveyor system. Read: 3 Reasons to Implement a Plastic Chain Conveyor System

5 Key Steps to Your Next Material Handling System Modification

Ahmed Arif

June 20, 2018

In today's fast-paced, demand-driven world, material handling system modifications are almost guaranteed and required to keep up with competition. To ensure a smooth project and successful go-live, whether a brand new system or modification, follow these five steps. Read: 5 Key Steps to Your Next Material Handling System Modification

Material Handling Ergonomics: 4 Products to Keep Your Workers Safe

Codi Wilson

June 14, 2018

Most material handling situations involve physically-straining or repetitive actions, such as lifting products from variable elevations, installing a component in an assembly process, or picking products into containers for order fulfillment. Those physical stresses could lead to worker injury and additional costs. Read: 4 Ergonomic Products to Keep Your Workers Safe

How to Avoid the 6 Most Common Pitfalls of Robotic Palletizing System Startups

Ollie Langhorst

June 07, 2018

“Garbage in, garbage out.” As this phrase applies to robotic palletizing systems, the system outputs, particularly built pallet quality and throughput rates, are directly tied to the quality of the system inputs. To avoid issues, it's critical to ensure quality products, pallets as well as downstream and upstream processes. Read: How to Avoid Common Pitfalls of Robotic Palletizing System Startups

The Benefits of Automating Line Replenishment with Electronic KANBAN

Tim Hoffman

June 01, 2018

With the improvements and new technology in material handling, we can take the idea of Kanban to whole new levels. The question is, what level of Kanban implementation, if any, is right for you and your facility? Read: The Benefits of Automating Line Replenishment with Electronic KANBAN

Adopting Automation and Change Management: What to Expect and How to be Prepared

JD Stumpf

May 23, 2018

Whether its automating the picking process with goods-to-person (GTP) technology or the pack-and-ship process with tapers and print and apply, the path to a successful automation implementation can be seamless and smooth for some organizations, but also, prolonged and strenuous for others. Read: Adopting Automation and Change Management

New Brew of Software for Beverage Distribution

Chris Bratten

May 16, 2018

Consumers are getting more tech savvy when it comes to purchasing goods. The common trend is to be faster, more accurate, and provide decision-making information on-demand. The wine and spirits industry is no different, which is why smart distributors are investing in new hardware and software. Read: New Brew of Software for Beverage Distribution

Understanding OSHA Safety Standards for Conveyor

Greg Conner

May 09, 2018

Conveyor equipment can be dangerous if not used in the proper manner and with necessary safety precautions in place. To prevent injuries and accidents, OSHA has outlined several conveyor safety standards, which we'll review and expand upon. Read: Understanding OSHA Safety Standards for Conveyor

Comparing Internet of Things (IoT)-Based Asset Tracking Technologies: RFID vs. BLE

Natalie Hogan

May 04, 2018

Searching for the right asset tracking solution can be daunting. Within the materials handling and supply chain industry, Radio-Frequency Identifier (RFID) is commonly championed as the defacto successor to previous approaches like barcode scanning, but there are other methods that have competitive advantages and technological trade-offs. Read: Comparing IoT-Based Asset Tracking Technologies

Robotic Truck Loading is the Future of Shipping Dock Automation

Joe Zoghzoghy

April 19, 2018

Automation has reached almost every corner of modern warehouses, but one area often still lacks efficiency—shipping and receiving docks. In these areas, an employee is often required to manually lift and handle cases, causing injury and discomfort. This is leading companies to search for automated solutions for improved ergonomics. Read: Robotic Truck Loading is the Future of Shipping Dock Automation

3 Key Factors in Goods-to-Person Throughput Design

Kyle Dorge

March 30, 2018

From a mechanical standpoint, a goods-to-person system certainly can attain the tote delivery rate advertised on a vendor’s website. However, these advertised rates do not consider the primary determinant for the throughput rate that is actually realized at a goods-to-person work station – the pick cycle time. Read: Key Factors in Goods-to-Person Throughput Design

Why Choose Composite Pallets?

Sean Regan

March 28, 2018

Companies invest heavily on staff, machinery and automation to create highly efficient processes to get goods to the market, however they overlook a keystone item, the pallet. This oversight, usually with great affect to efficiency, ends up costing big. Read: Why Choose Composite Pallets?

Decoding Your ZiPline Conveyor Model Name

Andrew Jones

March 21, 2018

With ZiPline Conveyor, we want anyone to look at the model name and instantly know what type of conveyor it is. To do this, our naming convention identifies three key features of any conveyor system--belt surface, conveyor function, and power type. Read: Decoding Your ZiPline Conveyor Model Name

5 Tips for Attending Trade Shows Like an Expert

Kayla Wohldmann

March 16, 2018

If you’ve never attended a trade show before, they can be a bit daunting; however, with proper preparation, they can provide you with a lot of exposure to new trends and technologies within a relatively short period of time! Read: Attending Trade Shows Like an Expert

How Can Internet of Things (IoT) Tracking Help Recover Assets?

Carlos Lemus, Natalie Hogan

March 14, 2018

From theft to damaged goods, there is a disconnect in the current supply chain. The Internet of Things is quickly changing how we track, manage, and recover assets. What can you do today to ensure your products are shipped on time and uninterrupted? Read More: How Can Internet of Things (IoT) Tracking Help Recover Assets?

Your Pallet Racking Guide: Insider Tips on Selecting and Installing

Brandon Trammell

March 08, 2018

Pallet racking is a common storage solution in warehouses, distribution centers, and manufacturing facilities of any size. Although common, there are many options to consider, so it’s good to understand your objectives before jumping into the proposal process. Read: Tips on Purchasing & Installing Pallet Rack

Eeny, Meeny, Miny, Moe: Picking the Best Supply Chain Trade Organizations

Amanda Bomar

March 02, 2018

Welcome to the world of distribution…or is it supply chain….or maybe logistics? Whatever you call it, your objective is to get something from one place to another. There are hundreds of thousands of people working to do the same. Wouldn't it be great if you could find those people and learn from them? Read: Picking the Best Supply Chain Trade Organizations

The Highway to Success – Enhancing the Value of the Workforce through Automation

Chris Graver

February 28, 2018

Last year, MHI published its “Material Handling & Logistics US Roadmap 2.0”. The Roadmap explains how changing trends in the workforce, technology, consumers and logistics infrastructure will impact material handling and logistics through 2030. One of the biggest changes we see occurring is the relationship between the workforce and technology. Read: Enhancing the Value of the Workforce Through Automation

It’s the Little Things: How Anti-Fatigue Mats Make a Big Impact

Robert Shenon

February 23, 2018

It’s easy to focus on highly automated material handling solutions, especially when these systems have technologies such as fast-moving robots, conveyor, or software. However, it’s just as important to focus on the basics of a material handling environment, including ergonomic products like anti-fatigue mats. Read: How Anti-Fatigue Mats Make a Big Impact

Industrial Real Estate Considerations for Goods-to-Person Technologies

Blake Bearden

February 21, 2018

Just as the internet has been an enabler for e-commerce, today’s modern goods-to-person (GTP) automation technologies have been an enabler for e-commerce order fulfillment, especially when those orders are delivered on the promise of next-day or same-day delivery. Continue Reading: GTP Tech Impacts Building Design

Automated Order Routing: A Keystone of Your Warehouse Control System

Mohammad Shaban

February 16, 2018

From intelligent modules, to proactive monitoring, and complete data visibility into your operations; Automated Order Routing is a software system that will be the keystone to holding your entire operation together. Read: Automated Order Routing Defined

How the New Tax Law Could Impact Material Handling

Greg Conner

February 14, 2018

The Tax Cuts and Jobs Act of 2017 that President Trump signed into law this past December was the most comprehensive overhaul of the US tax code in over 30 years. The law contains significant changes to both individual and corporate tax rates. There is little doubt the law will impact all Americans in some manner or another, but what impact will the tax law have on the material handling industry? Read: Tax Law Impact on Material Handling

3 Keys to a Successful Warehouse Management System Implementation

William Saucer

February 09, 2018

Purchasing a new warehouse management system (WMS) can bring levels of uncertainty. You want to ensure it's installed correctly and smoothly and your employees are properly trained. To do so, here are 3 steps to a successful WMS implementation. Read: 3 Keys to a Successful WMS Implementation

How to Select a Warehouse Management System

Marvin Logan

February 06, 2018

Searching for a new warehouse management system (WMS) can be a complicated matter. It is very important to have a plan for success before starting, and then work that plan to the best of your ability. Read: How to Select a Warehouse Management System

Is Mobile Pallet Racking the Right Fit for Your Warehouse?

February 01, 2018

In today’s world, we are continuously looking for ways to cut operating costs, maximize the capacity in our facilities, and become more efficient in our everyday processes. As industrial space becomes more difficult to find, mobile pallet racking is emerging as a viable solution. Read: Is Mobile Pallet Racking the Right Fit for Your Warehouse?

Mini-Load ASRS: What is it & why does Australia need it?

Bastian Solutions

January 24, 2018

ASRS is the short way of saying “Automated Storage and Retrieval System.” Although these systems have been around for several years, many in warehousing facilities have not heard of it, and those who have might not exactly understand what it is or how it could benefit their operations. Read: Mini-Load ASRS in Australia

3 Dock Door Equipment Options for a Warmer and Safer Winter

Austin Galaska

January 17, 2018

Many parts of the U.S. have felt the full force of a ‘bombogenesis’ nor’easter and overall freezing temperatures this season, making it a great time to consider ways to make sure your facility is protected against mother nature. Here are three options for dock door equipment to improve the safety and comfort of your facility. Read: 3 Dock Door Equipment Options for a Warmer and Safer Winter

Supervisão das Instalações de Manuseio de Materiais no Exterior

William Montfort

January 12, 2018

Supervisionar uma instalação de equipamentos como em outras áreas requer atenção, paciência e obviamente o conhecimento técnico necessário, tanto para lidar com os técnicos como com o cliente. Leia o Artigo

Don’t Let Wash-Down Conveyor Leave You Feeling Drowned

Wes Bryant

January 10, 2018

Often times, when people think of wash-down conveyor, stainless steel comes to mind. That's correct, but there are several key components to successful wash-down conveyor. They are complicated as long as you work with a trusted vendor. Read: Getting Started with Wash-Down Conveyor

5 Ways to Optimize Your Warehouse Processes with Microsoft Access

Wade Brown

January 03, 2018

If your warehouse management system provides countless amounts of raw data, a database management program such as Microsoft Access can help you maximize all that valuable information. Read: 5 Ways to Optimize with Microsoft Access

10 Common Warehousing Mistakes to Avoid This Year

Greg Conner

December 28, 2017

Constraints such as omni-channel distribution and speed to delivery have really put a strain on overall operations. Given the immense challenges faced today, DC managers and facility engineers should work to avoid the following 10 common warehousing mistakes. Read: 10 Common Warehousing Mistakes to Avoid This Year

6 Considerations when Integrating Cold Room Conveyor

Gina Labou

December 21, 2017

Many of us think about winterizing our car or home, but your conveyor system also needs protection from cold temperatures. In this article, we will discuss six areas to consider when installing conveyor and other material handling equipment in cold rooms or freezers. Read: 6 Considerations when Integrating Cold Room Conveyor

The Magic Behind Online Shopping

Cody Caissie

December 19, 2017

E-commerce fulfillment is on the rise and investing in automating these facilities streamlines operational processes. Through the use of robotic ASRS, supply chain software, and conveyor sortation, fulfillment centers are beginning to look a lot like high-tech versions of Santa's workshop. Read: The Magic Behind Online Shopping

20 Awesome Gifts to Get an Engineer in 2017

Stefanie Hardy

December 04, 2017

For our fourth year, we're bringing you our annual list of top 20 awesome gifts to get an engineer for 2017. We polled our team of engineers to find out what was on their wish list, and they had some excellent ideas for engineers of all ages. Read: Top 20 Gifts for an Engineer 2017

How to Quickly Build Mixed Layer Pallets

Bastian Solutions

November 21, 2017

Layer picking is a high-rate, high-SKU order fulfillment application used in warehouses across many industries to increase efficiencies and reduce fulfillment costs. Layer picking operations are made even more efficient when combined with pallet flow racking equipped with specialty separators. Read: How to Quickly Build Mixed Layer Pallets

Collaborative Robots Part 2: Benefits and Expanding Capabilities

Nathan Busch

November 16, 2017

Industrial robots play a large part in the automation of industrial environments, but collaborative robots are expanding the realm of possibility. In part two of our series, we’re discussing the benefits of collaborative robots, and why that makes them a growing piece of today's modern manufacturing and distribution puzzle. Read: Collaborative Robot Benefits

Collaborative Robots Part 1: Pros, Cons, and Applications

Ahmed Arif

November 14, 2017

Once you know the strengths and weaknesses of cobots, where do they make the most sense? Typically, they’ll find homes in applications where they move light products relatively slowly. Read: Collaborative Robots Part 1

Robótica e a otimização de espaço de armazenagem

Marcelo Souza

November 10, 2017

Apesar da tecnologia de armazenagem e retirada automatizada (ASRS) não ser exatamente recente, é notável o nível de desenvolvimento e sua capacidade de solucionar problemas complexos otimizando processos logísticos economizando espaços ao máximo. Leia: Robótica e a otimização de espaço de armazenagem

Using Virtual Reality for Material Handling System Design

Stephany Cardinali

November 07, 2017

Virtual reality is the next disruptive technology making its way into many different industries and applications, including material handling systems design. Learn more about BastianVR and how our team is using it to help customers visualize their system investments. Read: Virtual Reality for Material Handling System Design

Artificial Intelligence: Hype or Game Changer

Adam Cole

November 01, 2017

Artificial intelligence (AI) has been in the news a lot lately. Self-driving cars, smart personal assistants (e.g. Amazon’s Alexa), and recommendation engines that serve up your favorite movies and books, are all exciting AI applications that you have probably heard about. There are, though, many more, including in material handling automation. Read: AI - Hype or Game Changer

From the “Other Side” – Perspectives from a Systems Integration Rookie

Matt Bangert

October 19, 2017

Material Handling is not as large of a household term as many of us would like, but once you have product that needs handled, you must know certain levels about the industry. Here's my first material handling systems integration experience. Read: Perspectives from a Systems Integration Rookie

Supply Chain Software: What are Unit Tests and Why Should You Care?

Jonathan Ferguson

October 11, 2017

Unit testing has become quite the buzzword over the past several years, but what is and why should you care? Learn more about this process and how it can help. Read: What are Unit Tests and Why Should You Care?

Zone Skipping Your Way to Increased Profits in Ecommerce Distribution

Greg Conner

October 05, 2017

Zone skipping is a logistics technique where companies ship their products directly to sorting facilities close to the final ship-to destination. Zone skipping can result in a significant savings as the costs associated with multiple sort and transfer points by the carrier are eliminated. Read: Zone Skipping Your Way to Increased Profits

Automated Order Routing & Business Intelligence in Retail Distribution

Mohammad Shaban

October 02, 2017

A 3-Step Method to Warehouse Optimization

Wade Brown

September 27, 2017

While there are many different areas and processes you can focus on when attempting to optimize your warehouse, this three-step method can be applied to all areas of your warehouse in one form or another. Read: A 3-Step Method to Warehouse Optimization

3 Space-Saving Conveyor Support Alternatives

September 21, 2017

Conveyors are often routed through all parts of a facility at various elevations. Supporting these conveyors while maintaining critical floor space and walk ways creates a unique challenge. Here are three conveyor support alternatives to help you maximize floor space. Read: 3 Space-Saving Conveyor Support Alternatives

The Importance of Installation Drawings for Your Material Handling System

Andrew Stockton

September 15, 2017

Material handling system drawings are a key tool when proposing a new system to a customer or vendor, so if they don’t make sense, it can hinder proposal discussions and the final outcome of the system installation. Read: The Importance of Installation Drawings for Your Material Handling System

Is Your Machine Race Ready?

Cody Caissie

September 13, 2017

Downtime can be one of the most expensive costs to a business. Minutes and even seconds are critical in a high volume facility. Almost every machine in the industry will come with some type of preventive measures to ensure it runs smoothly. Take the time and COMPLETE your PM checks. Read: Is Your Machine Race Ready?

Mobile Robotics: Uma solução que combina Robôs e mobilidade

Alexandre Araujo

September 08, 2017

A precisão robótica significa menos preocupação com erros e limitações no processo de “picking”. Tenha ganhos de performance com a capacidade de operar 03 turnos sem a necessidade de recarregar a sua frota. A solução “Mobile Robotic” posiciona seu processo de expedição acima dos padrões de mercado. Read: Uma solução que combina Robôs e mobilidade

Business Intelligence in Modern Material Handling

TJ Burns

September 06, 2017

As consumer needs get more demanding, material handling companies must keep pace and stay competitive. There is a plethora of unique technologies for developing a warehousing solution, and with all of these, the ability to monitor the system and make meaningful decisions is crucial. Enter business intelligence... Read: Business Intelligence in Modern Material Handling

18 Essential Pallet Racking Guidelines

Blain Cook

August 30, 2017

The material handling industry is abundant with new technologies and innovations. In the background of all this fancy new technology is a variety of less exciting, but equally important equipment, including pallet racking. Read: 18 Essential Pallet Racking Guidelines

Beyond Conveyor: The Evolution of Material Handling Technology

Mike Czernik

August 24, 2017

Whenever asked about my job, most questions revolve around conveyor and racking, but I can’t help but wonder why the scope of the industry ends there, or at least the perception of it. Today's material handling technology is impressive and more advanced than ever before. Read: The Evolution of Material Handling Technology

Information Security and Its Beneficial Role in Warehousing

Kyle Creekmore

August 21, 2017

If you think information security only applies to encrypting sensitive data and protecting against data breaches, what would you think if I told you that you were only scratching the surface of information security? Read: Information Security and Its Beneficial Role in Warehousing

Up, Up, & Away: Spiral Conveyor vs. Incline Conveyor

Bastian Solutions

August 16, 2017

In a perfect world, every conveyor system would be flat. However, this is hardly ever the case. People, equipment, walls, and daily operations always seem to get in the way. Therefore we must go over, under, or around. Read: Spiral Conveyor vs. Incline Conveyor

Which Sortation Technology is Correct for Your Application?

Codi Wilson

August 09, 2017

There are many different technologies to choose from when selecting a sortation conveyor, and each solution should be compared to ensure that the correct sorter is used to meet your system needs. Let's explore the options. Read: Exploring Your Sortation Technology Options

On-Demand Packaging Saves Time, Space and Money

Ron Smith

August 03, 2017

Have you heard anyone talk about “on demand packaging”, “right sizing boxes”, or “custom box making”? These terms refer to using box making equipment to deliver the sizes of boxes you really need, when you need them. Here's why it's beneficial. Read: The Benefits of On-Demand Packaging

A Beginner's Guide to Order Picking Technologies

Nick VanWallaghen

August 01, 2017

Time to impress upper management with four picking technologies you should know when beginning a career in the supply chain. Read: A Beginner's Guide to Picking Technologies

4 Tips for New Engineers Starting Their First Job

Shelby Shay

July 27, 2017

So you just graduated from an engineering school, and you had a couple interviews with a company that went pretty well. With a sigh of relief, you’ve managed to convince them that you know stuff about things. You may have even convinced yourself of the same. For a time. Read: 4 Tips for New Engineers Starting Their First Job

Configuring Your AutoStore System: 5 Design Parameters

Ahmed Arif

July 25, 2017

AutoStore is an automated, high density warehouse storage system designed and manufactured by Norway’s Hatteland Group (although now owned by Sweden’s EQT Partners). The system is modular and uses standard components, which makes its configurability nearly endless. Read: Configuring Your AutoStore System

AC/DC: Selecting AC Powered Conveyor vs. DC Powered Conveyor

Ahmed Arif

July 20, 2017

Conveyors can be complicated to understand until you break them down into their individual components and understand what they do for your system. A good place to start when understanding your conveyor system is AC (alternating current) powered conveyor versus DC (direct current) powered conveyor. Read: Selecting AC vs. DC Powered Conveyor

Is it Time to Automate Your Machine Tending?

Michael Cunningham

July 18, 2017

With the continued advancement of the automotive industry and the high demand placed on manufacturers, is it time to automate your machine tending operation? Read: It is Time to Automate your Machine Tending?

Automação e Software Supply Chain

Mauricio Ferreira

July 14, 2017

O software WMS (warehouse management system) é o mais velho conhecido sistema de suporte de operações em armazéns, faz o controle de inventário, processa o recebimento, ordens de armazenagem, ordens de separação e envio. Read: Automação e Software Supply Chain

Manufacturing Automation, Material Handling, and the 21st Century

Brandon Trammell

July 11, 2017

Modern manufacturing facilities are relying on new technologies and innovations to produce higher quality products at faster speeds with lower costs. Implementing more intelligent software and hardware is the only way to compete; however, those technologies have levels. Read: Manufacturing Automation, Material Handling, and the 21st Century

The Truth about Warehouse Management Systems (WMS)

Eric Cameron

July 06, 2017

When selling software, market transparency is a key. Ideally you want the best solution when it comes to functionality, flexibility, and return on investment without over spending. Avoid any company that tries to oversell on modules that do not directly affect your bottom line. Read: The Truth About Warehouse Management Systems

The Death of Brick and Mortar Retail…Not So Fast!

Greg Conner

June 29, 2017

Never in our lifetimes have we seen such as change in the retail supply chain. The traditional process of regional distribution centers shipping to brick and mortar stores has been significantly altered by online fulfillment from the likes of Amazon.com and an ever-growing list of online retailers. Read: The Death of Brick and Mortar Retail

Preventing Common Warehouse Safety Hazards

Sarah Fronczak

June 27, 2017

Although safety is a year-round concern, June is National Safety Month, so it's the perfect time to look at the most common warehouse safety hazards and how to prevent them. Read: Preventing Common Warehouse Safety Hazards

Is Your Warehouse Traffic Resembling a Busy Interstate?

Jake Ethridge

June 22, 2017

Self-driving cars are the future of our roads, but manufacturing and distribution centers have been using autonomous vehicles for years. Are AGVs right for you? Read: AGVs Assist with Warehouse Traffic

A Review of the Distribution Automation Landscape in Mexico

Carlos Minjares

June 16, 2017

We all know and believe that automation is the future (and in some cases, the present), but what’s different for Mexico and LATAM (Latin America) in general? Why is it so difficult to take that first step to automate material handling processes in those countries? Read: A Review of the Distribution Automation Landscape in Mexico

Back to School: Choosing the Right Employee Lockers

Tim Hoffman

June 13, 2017

Now that we are all grown up (in body more so than in mind), lockers can be even more important than back in school. They store the items we need for work, a change of clothes, give us space for personal items, and allow us to feel at home with a personal space of our own. Read: Choosing the Right Employee Lockers

A Supply Chain Software Comparison: WMS vs. WCS vs. WES

Damir Kantardzic

June 07, 2017

The evolution of supply chain management has introduced a new breed of supply chain software, but what are the differences between the "big three"? Let's examine the functionality of WMS, WCS, and WES. Read: A Supply Chain Software Comparison: WMS vs. WCS vs. WES

A Conveyor Poem

June 02, 2017

Conveyor doesn't have to be all business. Have some fun with this short poem all about the life of a hardworking warehouse conveyor. Read: A Conveyor Poem

Automated Storage and Retrieval Systems (ASRS): A Beginner's Guide

Mike Clemens

May 31, 2017

Automated Storage and Retrieval Systems (ASRS) are not new technologies. They actually became commercially available in the 50’s and 60’s. Since then, there have been vast improvements. Is an ASRS right for your warehouse? Let’s dive into this technology to find out. Read: Should You Consider an Automated Storage and Retrieval System

Your Guide to Critical Spare Parts

Greg Ward

May 26, 2017

Have you ever driven down the highway and noticed someone standing along the roadside next to their automobile, waiting for road service? You glance down and see they have a flat tire and NO SPARE! What has this down time cost them? Read: Your Guide to Critical Spare Parts

Now is the Time to Replace RF with Voice Picking Technology

Will Tritle

May 23, 2017

Warehouse picking technologies have developed immensely over the past 15 years. Offerings range from paper pick lists and light directed picking, all the way to goods-to-man technologies. Depending on throughput, budgets, and space requirements, each of these have their place in the warehouse logistics world. Read: Now is the Time to Replace RF with Voice Picking Technology

How to Select the Right Industrial Casters

Sarah Fronczak

May 18, 2017

Casters, like most day-to-day items, are often overlooked—until they don’t work. From carts to portable gravity conveyor and work stations, there are a lot of components within a warehouse, distribution center, or manufacturing plant that often utilize them. So if you haven’t replaced a caster in a while, the time is likely coming. Read: How to Select the Right Industrial Casters

4 Questions to Ask Before Selecting Goods-to-Person Solutions

Bastian Solutions

May 16, 2017

Over the past few years, the phrase “goods to person” has become mainstream. As distribution facilities look to service customers more quickly, optimize warehouse space, and improve accuracy of order fulfillment, goods-to-person technologies have become a realistic option to accomplish these goals. Read: 4 Questions to Ask Before Selecting Goods-to-Person Solutions

Navigating the World of Automated Warehouse Vehicles

Adam Cole

May 12, 2017

The world of automated warehouse vehicles can be confusing. Just consider the various types of available guidance systems: wire-guidance, magnetic tape and magnetic paint, laser-guidance, inertial navigation, and camera based imaging (i.e. vision-guidance). When you factor in the type of vehicle, e.g. tugger, unit load, custom, etc., the task of selecting a specific platform can be overwhelming. Read: Navigating the World of Automated Warehouse Vehicles

How to Increase Meeting Effectiveness

Nancy Hauer

May 09, 2017

Communication is key in any business! We're often managing meetings with people in various locations and time zones, both internal and external resources. Each employee's communication manner directly impacts the image of both the employee and the company. Read: Increase Meeting Effectiveness

When It’s Right to Use Wide Span Bulk Shelving, “It’s Right”

Dave Knight

May 05, 2017

Storage is a key component of every warehouse. Oftentimes it involves pallet rack, but in many instances smaller, bulk storage is needed. This is the perfect application for wide span bulk shelving. Here is run down on the basics of bulk shelving for your warehouse, manufacturing plant, or distribution center. Read: The Basics of Wide Span Bulk Shelving

The 5 W's Behind an AutoStore Goods-To-Person System

Greg Conner

May 02, 2017

Goods-to-person systems are taking the material handling automation industry by storm. One of these technologies is AutoStore, and it’s worth taking a more detailed look. Below are the who, what, when, where and why of AutoStore systems. Read: The 5 W’s Behind an AutoStore Goods-To-Person System

An Engineering Consultant’s View of ProMat

Jason Tenorio

April 27, 2017

ProMat and Automate offered the perfect platform to see an amazing array of technologies and speak with developers first hand. For any company looking to automate, there were plenty of solutions to review and discuss. Read: A Consultant's View of ProMat

Get a Grip on Your Pallet Handling

Geoff Schreiber

April 25, 2017

When looking for a pallet handling solution, knowing the key questions to be answered and the crucial information regarding your product and process is critical. Read: Get a Grip on Your Pallet Handling

Supply Chain Software Making a Big Impact for Small Business & Startups

Chris Bratten

April 20, 2017

Large companies have teams of statisticians, data scientists and engineers to solve complex logistical problems. Companies like Amazon invest millions of dollars for small improvements to their already lean and efficient operations. But what about companies just starting off in warehouse distribution? How can these companies plan for growth while maintaining small, budget friendly operations? Read: Supply Chain Software Making a Big Impact for Small Business & Startups

Carton Flow Rack: Which Type is Right for you?

Zach Taylor

April 13, 2017

Carton flow rack is one of the many places in the material handling world where gravity is used to assist in the transportation of products. Carton flow utilizes a slightly declined array of rollers or skate wheels to provide an efficient, steady supply of product to an employee picking product for various applications. Read: Carton Flow Rack Types

Bastian Solutions Unveils Its ZiPline Conveyor Shoe Sorter

March 28, 2017

Bastian Solutions is proud to introduce a shoe sorter as the newest addition to its ZiPline Conveyor product line. Over the years, our team has integrated and installed many shoe sorter designs. Using that experience, we are proud to manufacture our own shoe sorter, featuring some unique design improvements. Read: ZiPline Conveyor Shoe Sorter Unveiled

Augmented Reality (AR): The Future of Supply Chains?

Mark Curtis

March 24, 2017

Augmented reality and virtual reality are new technologies being applied to the ever evolving supply chain. Integrating these devices with warehouse software, picking processes, and robotics could be the future of distribution and manufacturing operations. Read: Augmented Reality (AR): The Future of Supply Chains?

Click and Collect: Stores Become Retail Distribution Centers

Greg Conner

March 17, 2017

Today’s retail stores are evolving, but what does the future hold? Could AGVs or augmented reality speed order picking and take fulfillment to the next level? In the future, will we ever have to go into a store again? Read: Stores Becoming Retail Distribution Centers

Industry 4.0 - Are you Prepared for the Winds of Change?

Maxx Wright

March 15, 2017

Industry 4.0 poses massive implications for OEMs and equipment suppliers who don't keep their feet under them. Industry 4.0 is already paving a viable future for manufacturing and distribution advancement. The first gusts are here, and it begs a proper storm warning. Read: Industry 4.0 - Are you Prepared?

4 Benefits of Material Handling System Simulation

Tim Duket

March 08, 2017

Modern material handling systems employ increasingly complex hardware and software to optimize material flow and order fulfillment. As such, committing to a new design, or to modifications of an existing system, can become a daunting task. Learn how simulations can help. Read: 4 Benefits of Material Handling System Simulation

7 Tips for Selecting the Right Conveyor Type

Codi Wilson

March 02, 2017

There are many items to consider when selecting a conveyor type for a project. Each item has it’s own importance and will impact conveyor selection. Use the following criteria to make the best choice for your operation. Read: 7 Tips for Selecting the Right Conveyor Type

How Wire Shelving Increases Facility Safety and Versatility

Austin Galaska

February 22, 2017

There are two key underlying fundamentals that all successful warehousing, distribution, and manufacturing facilities have – safety and versatility. Implementing wire shelving has many advantages that meet both of these fundamentals. Read: How Wire Shelving Increases Facility Safety and Versatility

If Julia Child Upped Her Throughput: Food Grade Conveyor 101

Ahmed Arif

February 16, 2017

As standards of food manufacturing and distribution change with new mandates, food manufacturers and processors sometimes struggle to keep up. The regulations may require facilities to modify their existing material handling equipment for new, updated equipment that meets current standards. This article sheds light on which conveyor is best for conveying various food products. Read: Food Grade Conveyor 101

Can 3D Printing be Additive to the Supply Chain?

Kevin Capodice

February 14, 2017

From prosthesis, to robotics, food, and even guns, 3D printing has been making headlines in recent years. 3D printing, also known as additive manufacturing, has been around longer than most think. Read: Can 3D Printing be Additive to the Supply Chain?

Project Management: A Tool for a Successful Automation Implementation

Alejandro Gracia

February 09, 2017

Project management is a critical piece to any successful automation system implementation. From the development stage to go live, the project manager must ensure all is going as planned and as the customer needs it. Here is an overview of what a good project manager should cover. Read: Project Management for Successful Automation Implementation

Top 10 Things to Know About Robotic Palletizing

Matt Kohler

February 07, 2017

There are many factors to consider when implementing a robotic palletizer. What goes into creating an efficient and robust palletizer, and what can determine the overall success of your solution? Here are ten important aspects of robotic palletizing systems you should know. Read: Top 10 Things to Know About Robotic Palletizing

Carton Flow Rack: Roller vs. Wheel

Nathan Busch

February 02, 2017

By definition, carton flow rack is easy to understand; a form of shelving that uses a rear load design, as an item is removed from the front the item directly behind it takes its place. The idea gets to be distinctly harder to comprehend when choosing between rollers and wheels for your carton flow. Read: Carton Flow Rack: Roller vs. Wheel

Key Considerations When Designing Goods-to-Person Systems

Nathan Busch

January 26, 2017

The ever-increasing need to satisfy customers in the world of order fulfillment is causing the warehouse and distribution industries to consider more efficient and cost-effective solutions to satisfy the need. This has lead many companies to implement, or consider, higher-automation solutions that include goods-to-person technologies. Read: Key Considerations When Designing Goods-to-Person Systems

E-Commerce, the Economy, and Our On Demand World

Christopher Dyjak

January 24, 2017

A movie, pizza, pair of shoes, microwave…your new material handling system. All these things and anything else you can think of are now available with a few keystrokes and a click of a mouse. All this buying is not only driving the retail market, but also growing other businesses. Read: E-Commerce, the Economy, and Our On Demand World

Paper Handling Success Story: Using Standard Conveyor in a New Way

Tom Hazelrigg

January 18, 2017

When we come across items that are difficult to handle, this often leads us to designing and manufacturing custom equipment to get the job done. However, for a recent customer, we were able to modify one of our standard conveyor models, the T-Rex transfer, to solve the issue. Read: Paper Handling Success Story

Y tú ya has comprado por internet? Como estar preparado para el Boom del e-commerce en México

Roberto Zarur

January 16, 2017

Cada día vemos como están llegando nuevos servicios de comercio electrónico a los retailers que ya conocemos, así como nuevos jugadores. Esto porque todos quieren ser parte de los USD 3.2 B que representa e-retail, con un crecimiento del 15% sostenido. Leer: Preparación para el boom del e-commerce en México

What to Look for When Sizing Up High Capacity Industrial Trailers

Jon Tilmon

January 11, 2017

There are many applications for high capacity industrial trailers in industry today. A couple examples may include handling aluminum slabs, coils, and die handling. Capacities can quickly exceed a hundred thousand pounds or more, and it is essential to match the right trailer components with your warehouse or manufacturing application. Read: 10 Considerations for Industrial Trailers

Tesla VS Edison la guerra de la corriente, Conveyors un nuevo campo de Batalla

Javier Diaz

January 06, 2017

Precisamente en el momento en donde el nombre de Tesla comienza a ganar su lugar en la historia, donde cada día se conoce mucho más de su genio incomprendido y nos hacemos partícipes de todas las mejoras que ayudaron a moldear mejor el mundo actual vengo a reavivar la llama de la famosa guerra entre la corriente directa y la corriente continua que se libró hace más de un siglo. Leer: Tesla VS Edison la guerra de la corriente

The Top 4 Benefits of a Robotic Document Inserter

Jason Nowak

January 04, 2017

A Robotic Document Inserter can accurately place the proper paperwork into your case or carton every time and can ease the demand on your operational team. Read: The Top Benefits of a Robotic Document Inserter

The Whole 9 Yards on E-Commerce

Bastian Solutions

December 21, 2016

With an unprecedented ability to compare prices and shop around without ever leaving the house, more and more people are utilizing E-commerce. So how are successful E-commerce companies setting themselves apart? Read on to find out. Read: The Whole 9 Yards on E-Commerce

The Do’s and Don’ts of Conveyor Roller Replacement

Steve Durcholz

December 15, 2016

Understanding what information to have on hand when ordering replacement conveyor rollers can remove a lot of guess work, reducing the risk of ordering incorrect rollers and not having the correct parts available when equipment breaks down. Read: Do's and Don'ts of Replacing Conveyor Rollers

20 STEM educational gifts perfect for aspiring engineers this holiday season

Reed Langton

December 13, 2016

Our list of STEM gifts for the 2016 holiday season will not disappoint the budding engineer in your life. From one year of age and up, these toys make the perfect gift for growing, young minds! Continue Reading: 20 STEM educational gifts for aspiring engineers

5 Passos para uma Implementação de Automação Logística bem Sucedida

Alexandre Araujo

December 09, 2016

O sucesso de uma solução de manuseio de materiais bem implementada depende de alguns passos importantes a seguir. Um bom manuseamento de materiais integrador siga estes passos para garantir que o projeto for bem sucedido, e que o cliente está satisfeito. Rear o artigo completo

Taking Ownership of Your New Automation System

Sheila Dooley

December 07, 2016

A customer who is ready and willing to take ownership of their new automation system is more likely to be successful Continue Reading: Taking Ownership of Your New Automation System

20 Awesome Gifts to Get an Engineer for 2016

Chelsi

November 29, 2016

Take a look at our annual holiday list, carefully crafted by our engineers for engineers to enjoy this holiday season. Whether the engineer on your list wants something simple or is crossing his or her fingers for a Tesla, we have the right list to make your holiday season magical. Continue Reading: 20 Awesome Gifts To Get An Engineer

I am Thankful for….Same Day Shipping!

Sarah Fronczak

November 22, 2016

As Thanksgiving approaches, I would like to admit that I am very thankful for same day shipping. Yes, of course this comes behind my family, friends, home, etc. However as part of a two-working-parent household with two young boys, this convenience is a lifesaver. Continue Reading: I am Thankful for….Same Day Shipping!

Your First ZiPline Conveyor and the Basics of Owning It

Nate Richter

November 08, 2016

You are now the proud owner of a ZiPline conveyor, and maybe you are starting to wonder what exactly the next step is. Possibly this is the first conveyor you have ever purchased to which I will be the first to say congratulations on taking the efficiency of your operations seriously and making a bold step to transition to an automated facility. This is likely a little scary, a little exciting, and a little costly compared to previous modes of operation, but don’t worry, you’re in good hands. Read: Your First ZiPline Conveyor and the Basics of Owning It

Is the World ready for the New Frontier of Robotic End of Arm Tooling?

Maxx Wright

November 01, 2016

With recent innovations in technology, Robotic End of Arm Tooling concepts are rapidly becoming a reality in today's manufacturing environment. These innovations are helping manufacturers increase productivity and efficiency in their operations. Read: The New Frontier of Robotic End of Arm Tooling

Bringing an Independent Systems Integrator to the European Market

Guillermo Albaladejo

October 25, 2016

With a large population that possesses a more-than-comfortable purchasing power, Europe creates a space where goods must move a lot, which makes automated solutions in both production and distribution a necessity. Read: Bringing an Independent Systems Integrator to the European Market

3 Considerations to Prep Your Order Fulfillment for Black Friday

Will Tritle

October 17, 2016

In order to be best prepared for seasonal peaks such as Black Friday and its potential 10:1 volume spike, distribution leadership must begin looking at how their warehouses are set up.

Taking Your Warehouse to Another Level (Literally!) with Elevated Platforms

Alphonso Le

October 13, 2016

If you've maximized the floor space of your current facility, you might be thinking of making an expensive move. But another option to consider is using the full volume of your facility and investing in your vertical space with elevated platforms. Read: Taking Your Warehouse to Another Level

What if Selecting your Material Handling Integrator was like Electing your Next President

Reed Langton

October 11, 2016

Like a presidential election, selecting an automation partner is based on understanding what the candidate is trying to accomplish, their experience, and their trustworthiness. Thankfully, material handling integrators do not have to be elected, but just for fun, we explored what it would be like if they were. Read: Electing a Material Handling Integrator

Tecnologia Avançada de Separação de Pedidos traz Melhorias para Operadores de E-Commerce

Mauricio Ferreira

October 07, 2016

Acompanhando o grande sucesso do e-commerce é fácil imaginar como é crítico e eficiente o processo de separação de pedidos de empresas de e-commerce. Seus clientes esperam receber seus pedidos cada vez mais rápido e por outro lado o único caminho de atender as expectativas é usando sistemas automáticos ao invés de operação manual. Ler: Tecnologia Avançada traz Melhorias para Operadores de E-Commerce

WMS Implementation Strategies: Partly Cloudy with a Chance of Sunshine

Damir Kantardzic

October 05, 2016

Cloud-based Warehouse Management Systems (WMS) have been around for 4 to 5 years. Up to now, customers of these systems have been primarily smaller companies or startup companies that do not have the infrastructure or financial strength to implement a full-fledged, on premise, WMS. Read more about the state of cloud-based WMS

Fluid Loading and Unloading: It’s Really Cut and Dry

September 28, 2016

Loading and unloading a moving truck by hand is a task that we despise in our personal lives and yet a very similar task is performed everyday across the world by thousands of businesses and tens of thousands of people. Here are three conveyor options to improve your fluid loading process. Read: Fluid Loading and Unloading: It’s Really Cut and Dry

Importância do Integrador na solução de automação para manuseio e movimentação de material

Alexandre Araujo

September 22, 2016

O Brasil segue se desenvolvendo na área de logística tanto em tecnologia como também em processos. Um novo e importante papel que começa a fazer diferença, é o Integrador. Ler: Importância do Integrador na solução de automação

How to Select and Optimize Cost Effective Material Handling Systems

Adam Cole

September 20, 2016

In any distribution or manufacturing operation, material must be moved from point A to point B. This movement is not free; so whether it is people, conveyors, or automated guided vehicles (AGVs) being used to transport goods, the cost to move material has a significant impact on a company’s bottom line. Read: Selecting Cost Effective Material Handling Systems

Bastian Solutions na Movimat 2016, de 20 à 22 Setembro (Expo Center Norte – SP)

Carlos Galbiati

September 14, 2016

A Bastian Solutions irá participar da Movimat 2016, que ocorrerá no período de 20 a 22 de Setembro no Expo Center Norte em São Paulo - SP. Ler: Bastian Solutions na Movimat 2016

Top 10 Things to Know About Industrial Robots

Matt Kohler

September 08, 2016

The need to reduce labor cost, improve ergonomics, maximize system efficiency and speed, and improve product quality has never been more vital than right now. Here are ten important aspects of industrial robotic systems you should know. Read: Top 10 Things to Know About Industrial Robots

Sorting Through Sorters: Your Guide to Sortation Conveyor

Kyle Eubanks

September 01, 2016

The heart of most distribution centers today is sortation. If it is applied correctly, products are efficiently routed to appropriate areas of the facility. Applied incorrectly, and the consequences can be catastrophic, often times costing companies millions of dollars in wasted labor and non-value added processes. Read: Your Guide to Sortation Conveyors

Pallet Dispenser Essentials

Rob Stepanek

August 24, 2016

One of the most vital parts of any palletizing system is a pallet dispenser. Pallet dispensers automate the infeed of an empty pallet at regular intervals into the system. This automatic infeed increases the overall efficiency of the system by leaving operators available to tend to different parts of the same line, or even a different line altogether. Read: Pallet Dispenser Essentials

Be the Box: Using Visualization to Create a Better Material Handling System Design

Ron Smith

August 19, 2016

When creating your material handling system design, visualizing your product's path and any potential bottlenecks ensures an efficient design that will be successful now and in the future. Read: Visualization for Better Material Handling System Design

Leaning on Smart Manufacturing

Maxx Wright

August 16, 2016

In the modern world of industrial robots and manufacturing, there are many new and innovative ideals being proposed as guidelines to streamline the mechanisms cranking out the incredible magnitude of products populating our world today. For instance, the Lean Manufacturing movement. Read: Leaning on Smart Manufacturing

Dress Up Your Pallet Rack With Accessories

Dave Knight

August 12, 2016

To take full advantage of your pallet rack investment, you should also consider some common accessories to ensure the safety and longevity of its use. These accessories can include wire decking, row spacers, and column protectors to name a few. Read: Dress Up Your Pallet Rack With Accessories

What Does a Material Handling Systems Integrator Do and How Can It Benefit My Business?

Sky Hernandez

August 10, 2016

If you're wondering why you've been directed to a material handling systems integrator by an OEM or if you stumbled across a website in an attempt to learn more, then here's some information on the benefits of a systems integrator and what you should expect. Read: Benefits of a Material Handling Systems Integrator

5 Tips on Project Requirements Definition

Nancy Hauer

August 04, 2016

It would be nice if you could download the ideas for your next project to someone else, but today you have to define project requirements. That term is used often and everyone has a different idea of what constitutes a “requirement”. Read: 5 Tips on Project Requirements Definition

A Guide to Dock Boards and Dock Plates

Greg Ward

July 26, 2016

Any facility you go into that requires material handling equipment, will most likely have one, if not more, dock doors. Dock doors are the life line to get your customers product in and out of the facility. So, how do you handle the transition from the carrier (via truck) to getting the product into the building and back out? Read: Guide to Dock Boards and Plates

Spare Parts and Why You Need Them

Joe Campbell

July 20, 2016

Whether you require conveyor system spare parts, robotic spare parts, or other spare parts inventory, having those critical items on hand is key to keeping your material handling system at maximum uptime. Read: Spare Parts and Why You Need Them

Pallet Rack Systems: Structural vs. Roll Form Pallet Racking

Jeremy Mink

July 13, 2016

Choosing the correct type and style of pallet rack system is critical in ensuring your warehouse space is efficiently utilized on the first day of use and for years to come. Whether selective, drive-in, pallet flow or some other type of rack is best suited for your application, determining whether to use roll form or structural components is a decision that should not be overlooked. Read: Structural vs. Roll Form Pallet Racking

How to Choose and Work with a Robotics Integrator

Matt Kohler

July 07, 2016

Choosing the proper integrator to partner with to accomplish an organization’s strategic goals for robotic automation is not a trivial task. Companies have several avenues that they explore when it comes to gathering information, soliciting bids, evaluating, and selecting an integration partner. Read: How to Choose a Robotics Integrator

Making Sense of "All the Things"

Lauren Noyes

July 05, 2016

RF scanning devices, conveyor photo eyes, and warehouse management software are a few of the elements that contribute to the warehouse Internet of Things. Take the concept a step further by mining data from the operation to feed business intelligence software and you have the Internet of Everything. Read: Making Sense of "All the Things"

5 Reasons to Utilize Conveyors Over Carts for Material Transport

Tim Brown

June 24, 2016

The challenge of how to best move materials efficiently though the facility is something that keeps many operation managers scratching their heads. Generally, as product volume dictates, carts are brought into the equation and then non-powered trucks or conveyor. But when is it right to invest in conveyor for your material transport? Read: 5 Reasons to Utilize Conveyors Over Carts for Material Transport

Organize Your Warehouse with the Right Industrial Containers

Sarah Fronczak

June 22, 2016

For all of us in the northern hemisphere, it’s officially summer time, but that doesn’t mean it’s too late for a little spring cleaning. If your facility could benefit from improved storage and organization, there is a wide variety of industrial containers from which you can choose based on your storage needs. Read: Organize Your Warehouse with the Right Industrial Containers

Accumulation Conveyor 101: Understanding Minimum and Zero Pressure

Joe Campbell

June 16, 2016

When designing your conveyor system, you will most likely find yourself in need of some sort of accumulation conveyor. Whether that accumulation is belted or roller, minimum or zero pressure, or fixed zone or dynamic, Bastian Solutions is here to help. Read: Accumulation Conveyor 101

5 Easy Steps to Choosing a Conveyor

Bastian Solutions

June 10, 2016

Selecting the right conveyor for your operation can be difficult. There are many brands and types to consider based on your application, goals, and environment. Although our team is always available to help you in the conveyor selection process, here are 5 steps to get you started. Read: 5 Easy Steps to Choosing a Conveyor

It is Not Bad to Be Wrong: Learning is a Journey

Colin Shipley

June 08, 2016

Even though I have been in the industry for nearly six years, I still see myself as a fresh out of college engineer. During those six years, I have had many memorable learning experiences where I have translated classroom knowledge into real-world applications. Without a doubt, my biggest and most important learning experiences have come when I or my team made a mistake. Read: It is Not Bad to Be Wrong: Learning is a Journey

How to Specify Your Conveyor Safety Netting

Austin Trusty

June 01, 2016

Overhead conveyor is a common and useful component of many material handling system designs. It saves valuable floor space and can provide a safer working environment for employees as long the proper safety features are included. One key safety component of overhead conveyor is safety netting. Read: How to Specify Conveyor Safety Netting

Put Walls: The Low Investment Solution for E-Commerce Order Fulfillment

Brian Reinhart

May 24, 2016

E-Commerce Sales around the globe have eclipsed previous records continuously for the past ten years, and it’s easy to see why. Consumers can purchase everything from household commodities to a lock of Justin Beiber's hair and all from the comfort of their home. Read: Put Walls for E-Commerce Fulfillment

9 Things to Consider Before Buying a Carton Flow Rack System

Evan Daily

May 20, 2016

Carton flow rack can be a valuable tool that allows users to save space and increase efficiency in order fulfillment operations. The key is selecting the right type of carton flow rack for your facility. There are several options to choose from, and there are several factors that must be considered. Read: Things to Consider Before Purchase Carton Flow Rack

Improve Warehouse Safety During National Safety Month

Chelsi

May 16, 2016

Employee safety is important in any field of work, but for manufacturing, distribution, and warehouse workers, it's something that must be considered every day. From poor ergonomics to high-tech machinery, there are a lot of situations our workers encounter each day that could potentially lead to injury. Read: Improve Your Warehouse Workers' Safety During National Safety Month

The Reality of “One-Size-Fits-All” Supply Chain Software

Justin Kaffenberger

May 11, 2016

Many supply chain software companies want to sell an entire suite of products to their customers, but oftentimes, only a few of the products fit a customer’s needs. When a “one-size-fits-all” solution doesn’t work, that’s when software modules come into play. Read: The Reality of “One-Size-Fits-All” Supply Chain Software

Why ResinDek® is a Great Cost Saving Alternative to Concrete Mezzanine Floors

Greg Conner

May 06, 2016

Conventional wisdom has always suggested that concrete floors are superior construction when it comes to mezzanine floors. A popular choice for new construction by many general contractors, concrete is a proven flooring material offering both durability and longevity. Concrete construction, however, comes at a cost, a very high cost. Read: ResinDek vs. Concrete Floors

Voice Guided Technology: A Proven Solution for your DC and WMS

Spencer Hill

May 03, 2016

Voice technology is evolving all around us, and its use in the warehouse is no different. Even with the onslaught of advanced automation, voice-guided picking is an effective and popular order fulfillment solution. Read: Voice Guided Technology: A Proven Solution

Anatomy of a Pneumatic Lift

Robert Humphry, PE

April 28, 2016

Within a complex material handling system, product may need to be transferred between elevations. The most commonly used piece of equipment for this elevation transfer is an elevator lift. For light duty applications such as totes and boxes, a pneumatic lift elevator is a very economical solution. Read: Anatomy of a Pneumatic Lift

Difficult to Convey: Documents and Stacks of Paper

Nate Richter

April 26, 2016

The material handling industry is wrought with products that are simply a bear to move. For some products there are plenty of “okay” options, but an optimal one is seemingly nonexistent. So do you just call it quits, close the doors, and never sell another of your difficult to convey products? Of course not. Read: Difficult to Convey: Handling Documents and Stacks of Paper

Where Should My New Distribution Center Be Located?

Jose Bejarano

April 22, 2016

Whether you are looking to build your first Distribution Center (D.C.) or your fifth, the location of the D.C. is critical for the success of your operations. There are many factors that can affect the decision of where the facility should be, including: real estate cost, transportation cost, labor cost, access to quality labor, taxes, transportation routes, service level guarantees and many others. Read: Selecting Your Distribution Center Location

Buying Versus Leasing Industrial Equipment

Jason Nowak

April 20, 2016

When it comes to procuring industrial equipment, we have to look at what option is best for our companies. Many businesses often seek to save as much money as possible when it comes to acquiring this type of equipment. Some businesses have available capital to invest in purchasing new equipment, while others prefer leasing. Read: Buying vs. Leasing Industrial Equipment

Next Generation Goods-to-Person System Extends Beyond the Storage Buffer

Matt Kuper

March 28, 2016

Goods to person automation is an ever growing field that represents a revolution in the material handling industry – eliminating the costly and time-intensive process of having operators travel throughout the warehouse to pick. There are many options out there, but all of these technologies are representing only half of the goods-to-person concept. Read: Next Generation Goods-to-Person System

New ZiPline Product: Two-Lane Flighted Conveyor Merge

Nate Richter

March 23, 2016

Our ZiPline brand flighted conveyor merge may sound like some sort of fancy, new piece of technology that uses cutting-edge controls to parse products at lightning speed through the air. Well, it’s actually much simpler than that. In fact, it kind of removes the need for controls. And fancy technology. It’s really quite simple. Read: Two-Lane Flighted Conveyor Merge

The Southeast U.S. Provides Big Opportunity for Business

Stefanie Hardy

March 18, 2016

With MODEX 2016 right around the corner, I took some time to speak with our Atlanta regional manager, Brian Ulanch, on the growing opportunities and benefits of doing business in Atlanta and the importance of hosting one of our industry's biggest shows. Read: The Southeast U.S. Provides Big Opportunity for Business

Which Goods-to-Person Technology is Right for Your Operation?

Tim Duket

March 08, 2016

With increasingly high customer expectations in the world of order fulfillment, many distribution and warehouse managers are searching for ways to improve throughput, accuracy, and efficiency. To help, we need look no further than the best-in-class Goods-to-Person (GTP) technologies that are changing the face of order fulfillment. Read: Which Goods-to-Person Technology is Right for Your Operation?

5 Ergonomic Products Employees Will Love

Sarah Fronczak

February 24, 2016

As we wrap up the month of love and get even farther into 2016, maybe you’re asking yourself, “What can I do for my employees to make 2016 even better for them?” One place to start is ergonomics. Read: 5 Ergonomic Products Employees Will Love

Your Path to an Automated Warehouse: 3 Things to Know

Mohammad Shaban

February 23, 2016

Peace of mind, organization, simplicity. These are things we all strive for in life, and of course within the four walls of a warehouse or distribution center. To achieve these goals in your operation, here are 3 steps for implementing proven intelligent technology into your current process. Read: 3 Steps to an Automated Warehouse

New Singulator Handles 60-Pound Tires

Robert Humphry, PE

February 18, 2016

There are various types of singulators, and they can handle everything from boxes to specialty products, or in this case, circular/cylindrical items. One of our newest projects coming off the production floor is a singulator designed to efficiently handle heavy tires during the manufacturing process. Read: New Singulator Handles 60-Pound Tires

Machine Tending Robots: The Importance of Part Positioning

Steven Hogg

February 10, 2016

One of the key aspects of a robotic machine tending system is part positioning. It is critical during the design process to understand the interface between the part, machine center, and robot. Read: Machine-Tending Robots: The Importance of Part Positioning

Keg Handling 101: 3 Options for Easy Moving

Greg Conner

February 05, 2016

One of the most challenging and often times dangerous items to handle and store are beer and wine kegs. Not only are they awkward and heavy, but their round, oblong shape leads to very inefficient storage. Here are 3 helpful solutions for your keg handling needs. Read: Keg Handling 101: 3 Options for Easy Moving

Competitive DC Growth Nationally Drives Need for Space Efficiency

Thomas Cutler

January 26, 2016

The Journal of Commerce reported that big-box distribution facilities of 500,000 to more than 1 million square feet are leading construction activity. These large-scale, modern warehouses give top retailers and distributors the economies of scale of operating under one roof, whether serving as national distribution centers or regional distribution facilities. Read: DC Growth Drives Need for Space Efficiency

Examining the State of Logistics Report

Bastian Solutions

January 14, 2016

Every year the Council of Supply Chain Management Professionals produces a “State of Logistics Report”. The 26th annual report, released last June, analyzed U.S. logistics in 2014 and gave a prediction for what 2015 would have in store. Here's a look at some of the key stats and tips on how logistics companies can respond. Read: Examining the State of Logistics Report

What’s the Impact of Cyber Monday Beating Black Friday?

Thomas Cutler

January 05, 2016

For the very first time in American consumer shopping history, Cyber Monday generated more revenue than Black Friday. In total, US e-commerce exceeded $400B in 2015, up 25% YOY (year over year). Soon the US Commerce Department will announce that fourth quarter sales accounted for nearly 40% of online sales for the year. Read: The Impact of Cyber Monday Beating Black Friday

15 Popular Posts from 2015: Tech and Cost-Savings Top the List

Stefanie Hardy

December 30, 2015

In 2015, manufacturers and distributors were faced with growing consumer demands—faster delivery, at a lower cost, with more order customization—a tough achievement for companies while still maintaining strong revenues. With these challenges, it’s no surprise that out most popular blog posts often featured discussions on new material handling technology trends and operational cost savings through labor, ergonomics, and space utilization. Read: Our Top 15 Posts of 2015

How High Can I Build My Pallet Flow Rack?

Bastian Solutions

December 28, 2015

While there is no one-size-fits-all answer for how high pallet flow rack can go, let’s look at the major variables that are taken into consideration when designing a racking system for pallet flow. Read: How High Can I Build My Pallet Flow Rack?

Making My Christmas Lights Show Bigger and Brighter

Tim Maynard

December 18, 2015

Each year I enjoy creating a large light show during the Christmas season, and every year, I also do what I can to make it bigger and better. The past couple of seasons, I’ve made some critical upgrades with help from friends. Read: Making My Christmas Lights Show Bigger and Brighter

#RelationshipGoals in the Material Handling Industry

Irving Suero

December 16, 2015

Time is important, and your time is valuable to you and me, so I’ll try and be quick. After reading, you should be able to determine your type of integration partner more efficiently, and have smoother starts to your projects, large or small. Read: Relationship Goals in Material Handling

Adapting Drones for Modern Material Handling

Kevin Capodice

December 04, 2015

The consumer U.A.V. industry is one of today’s fastest growing markets. Modern technology is enabling one of the greatest tech adaptions to society. With every new technology, there is a certain level of acceptance. As that acceptance grows, oftentimes the new tech presents unanticipated applications, and to me, that is the most exciting part. Read: Adapting Drones for Modern Material Handling

5 Ways to Supercharge Your Barcode Scanning System with Camera Vision

Bastian Solutions

November 30, 2015

Does your current single line barcode scanner underperform, resulting in excessive no-reads or read conflicts? Today’s barcode reading systems need to reach read rates of 99.9% to 100%. If your system is not reaching this percentage, it’s time to re-evaluate your technology. Read: Supercharge Your Barcode Scanning with Camera Vision

Get the MOST from Your Workforce

Nathan Busch

November 19, 2015

Do you or any of your clients have processes where employees’ expected rates are unknown, based on averages, or quite frankly conjectured from guessing? Rates may be unknown or need re-evaluation because of new or different layouts, or process changes. If any of these situations are affecting your employee production rates, then you should consider MOST, Maynard Operation Sequence Technique. Read: Get the MOST from Your Workforce

Ergonomic Benefits of Industrial Robotics

Matt Kohler

November 05, 2015

Hundreds of thousands of people have to deal with risky work environments, dodging workplace injuries, and making it home to their families every day. There are industry shifts, however, that are seeking to reduce the need for utilizing human labor in these inherently risky operations and shifting them to safer tasks in the facility. Read: Ergonomic Benefits of Robotics

Why and How to Calculate Short-Circuit Current Rating (SCCR)

Jacob Robertson

October 28, 2015

SCCR may sound like an acronym for a competitive racing circuit or a certain rock band from the 60/70s. However, fortunately for you, SCCR is way more interesting. It stands for Short-Circuit Current Rating, which is defined in the 2011 NEC (National Electric Code), Article 100 as: “The prospective symmetrical fault current at a nominal voltage to which an apparatus or system is able to be connected without sustaining damage exceeding defined acceptance criteria.” Read: Calculating Short-Circuit Current Rating (SCCR)

Complicated vs. Complex Automation Systems

Ahmed Arif

October 22, 2015

At first glance, complicated and complex systems might sound the same, but a closer look at your business model and SKU seasonality will reveal which system will work best for you. Read: Complicated vs. Complex Automation Systems

The E-Commerce Pick Module

Matt Kuper

October 15, 2015

Goods-to-person picking, the new buzzword in material handling, is a great option for operations with a high number of SKU’s and a relatively low cubic velocity of SKU’s, but in an operation that has very fast moving or large items, it can be prohibitively expensive to use this technology throughout. Sometimes it is best to use, or supplement a goods-to-person operation, with a pick module. Read: The E-Commerce Pick Module

Robotic Cell Layout Considerations

Matt Kohler

October 09, 2015

In a robotic application, many times the goals are safety, labor-cost, throughput, or ergonomics. Once the system type is defined, technical requirements are stated, and the goals are established, one of the most crucial ingredients to a successful project is an efficient system layout. Read: Robotic Cell Layout Considerations

How to Choose the Best Support for Your Selective Pallet Racking

Jeremy Mink

October 07, 2015

Selective pallet racking has been a popular and effective storage method in warehouses, manufacturing facilities and distribution centers for decades due in large part to its ease of design and implementation. As easy as it may be to install some frames and beams and call it a day, it’s also important to assess the need for pallet supports or wire decks and to decide which is best for your application. Read: How to Choose the Best Support for Your Selective Pallet Racking

3 Industrial Lift Table Uses Safety Officers Would Hate

Chelsi

September 25, 2015

Discussing the benefits of an industrial lift table can be a no-brainer for professionals who use them regularly. From the ergonomic benefits to the efficiency in moving products of any size, lift tables provide a great advantage for the difficulties of product distribution. But there are also a few ways you shouldn't use them... Read: Industrial Lift Table Uses Safety Officers Would Hate

Project Spotlight: New Robotic Bag Palletizing EoAT

Kayla Wohldmann

September 23, 2015

Bastian Robotics recently redesigned and upgraded our robotic bag palletizing End of Arm Tool (EoAT) to accommodate a wider range of products with the same base tool. Similar to past renditions, this tool still has a clamshell design and interfaces with our custom bag pick conveyor. Read: New Robotic Bag Palletizing EoAT

Industrial Robotics in the Automotive Industry

Jason Nowak

September 17, 2015

Industrial robots have been associated with the automotive industry ever since their inception over 50 years ago. Back in 1962, Unimation’s UNIMATE was installed in General Motors’ New Jersey plant, making it the very first industrial robot to ever be used by a major manufacturer. However, it wasn’t until about 20 years later when industrial robots truly became synonymous with the auto industry. Read: Industrial Robotics in the Automotive Industry

7 Helpful Tips for Selecting Food Grade Conveyor

Austin Trusty

September 14, 2015

Conveyor systems are most critical in the food processing and manufacturing industry to reach high efficiency and profitability. The answer to which style of food grade conveyor can be a difficult decision. Conveyor technology is changing rapidly, and it’s always beneficial to study what is available in today's market before making a decision to settle on yesterday's offerings. Read: Selecting Food Grade Conveyor

The Importance of Preventative Maintenance for Your Automation Systems

Bastian Solutions

September 03, 2015

We’re hearing more and more from material handling and packaging automation facilities that having spare parts on hand is a luxury they can’t afford. But what is your facility sacrificing if your production line comes to a screeching halt when a component fails? Read: Importance of Preventative Maintenance

My Favorite Pop Culture Robots

Jason Nowak

August 31, 2015

Before I began my career at Bastian Robotics, my main exposure to the world of robotics wasn’t through the world of industrial automation. No, I pictured robots more like the ones I saw in movies or read about in books; evil robots trying to take over the world, or heroes in epic space adventures. There have been so many iconic robots in popular culture throughout history. Here are a few of my favorites. Read: My Favorite Pop Culture Robots

6 Helpful Tips for Installing Conveyors in Freezers

Greg Conner

August 25, 2015

In the conveyor world, there aren’t many more challenging applications than freezer installations. The deep cold introduces many obstacles for components. In general, the colder you go, the more things you must take into consideration. Here are 6 helpful tips for ensuring a successful freezer conveyor installation. Read: 6 Helpful Tips for Installing Conveyors in Freezers

3 Steps to a Great Turnkey Material Handling System

Jonathan Syrett

August 20, 2015

A turn-key material handling solution is the complete design, build, and installation of material handling equipment. This type of solution allows you to work with one company to ensure your project exceeds expectations from start to finish. Here's what you should expect during the three phases of your turnkey project... Read: 3 Steps to a Great Turnkey Material Handling System

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